Varaoke International Oy

http://varaoke.eu/products/board-machines/1700mm-180mmin-45tpd-corrugating-medium-testliner/

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1. Register holder
Varaoke International Oy
Business ID: 0925191-4
Kullervonkatu 20 B 112
33500 TAMPERE
Tel: +358 10 292 2090

2. Contact person in matters relating to the register
Harri Aikio
Kullervonkatu 20 B 112
33500 TAMPERE

3. Register name
The marketing and analytics register of Varaoke International Oy

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The purpose of the register is to take care of the customer relationship between the register holder and the customer, as well as marketing and communications. The management of the register and the handling of the data can be outsourced to the co-operative partner of the register holder, who has committed to complying with this register description.

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– Name
– Telephone number
– Address
– E-mail address
– The name and business ID of the organisation
– Contact log

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1700mm 180m/min 45TPD Corrugating Medium, Testliner

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  • Product ID: VAK10612
  • Name: 1700mm 180m/min 45TPD Corrugating Medium, Testliner

TESTLINER



General



Substance:112 - 180gsm
Products:Corrugating Medium (CM), Test Liner (TL)
Deckle width:1700mm before trim
Design speed:180m/min Output : 45MT/D

Machine Data




Made 1995 rebuilt machine from Germany
Fourdrinier 4 cylinder Vats also available
Head Box 1 set
Wire Section 1 set
Couch Broke pulper 1 set
Suction couch roll 1 set
Main press 3 sets, Pre dryer x 10 sets
MG Dryer 1 set, After Dryer x 4 sets
Swimming calender roll 1 set from Hunt & Moscrop
Reel drum 1 set

1998 - Renew reel change over system from conventional to pneumatic operated



Process Data



Electricity:450kwH/MT
Natural Gas:160 sm3/MT
Steam usage:2.5kg/kg of paper
Pulp Yield:85%
Chemical:RM100/MT to RM150/MT
Water:20m3/MT
Moisture entering dryer:51%
Headcount:4 person/shift
Runtime Efficiency:96%

TECHNICAL SPECIFICATION



Fourdrinier Section

Headbox

Type: Open headbox
Capacity: 8000LPM
Slice width: 1900mm
Consistency: 0.4% - 1.2%

Wire Section

G & LV Turboform x 1 unit
Foil blades x 12 units
Vacuum boxes x 6 units
Low vacuum boxes x 2 sets
Table roll x 2 units

Suction Couch Roll

Make: Fu-Fa Voith
Size: Dia. 820mm x 2100mm FL
Surface: bronze with drilled pattern of 8 numbers

Breast Roll

Size: Dia. 490mm x 2100mm FL
Material: Bronze, hardness: 96¡shore A
Type: Plain


MAIN PRESS SECTION


1st Press

Top Roll

Size:Dia. 545mm x 2350mm FL
Surface:stonite, hardness: 100¡shore A
Type:Plain

Bottom Roll

Size:Dia. 640mm x 2580mm FL
Surface:Rubber cover, hardness: 90¡shore A
Type:Suction
Nip Pressure:60kg/cm


2nd Press

Top Roll

Size:
Dia. 488mm x 2100mm FL
Surface:steel
Type:Plain

Bottom Roll

Size:Dia. 490mm x 2100mm FL
Surface:Rubber cover, hardness: 87¡shore A
Type:Plain
Nip Pressure:100kg/cm


3rd Press

Top Roll

Size:Dia. 480mm x 2095mm FL
Surface:stonite
Type:Plain

Bottom Roll

Size:Dia. 510mm x 2090mm FL
Surface:Rubber cover, hardness: 92¡shore A
Type:Blind Nip
Pressure:120kg/cm


DRYER SECTION

I

1stSection dryer 4 unit
Size Dia. 1500mm x 1900mm FL
Operating pressure 3 bar
Bearing roller bearing


II

2nd Section dryer 5 units
Size Dia. 1500mm x 1900mm FL
Operating pressure 3,5 bar
Bearing roller bearing
MG dryer 1 unit
Size Dia. 3600mm x 2100mm FL
Operating pressure 3,5 bar
Bearing roller bearing


III

3rd Section dryer 4 units
Size Dia. 1800mm x 1900mm FL
Operating pressure 3,5 bar
Bearing roller bearing


(last dryer, size: Dia. 2000mm x 1900mm FL
Operating pressure: 3,5 bar, Bearing: roller bearing)


CALENDER (Single nip)

Make:Hunt & Moscrop

Top Roll

Size:Dia. 405mm x 1830mm FL

Bottom Roll

Size:330mm x 1830mm FL
Mode:pneumatic operated
Nip pressure:120kg/cm


REEL DRUM

Make:Fu-Fa Voith, 1997
Size:Dia: 1100mm x 2100mm FL


FAN PUMP

Make:Sonneson pump
Q:8000LPM H: 20m
Motor:75hp x 1450rpm


VACUUM SYSTEM

Vacuum pump No. 1, vat mould uhle box

Model: FuFa Voith 7E
Size: 1003
Capacity: 1200 CFM x 20" Hg
Motor: 25hp x 750rpm x 55kw

Vacuum pump No. 2, wire section vacuum box
Model: Voith 7E
Capacity: 1200 CFM x 20" Hg
Motor: 25hp x 750rpm x 55kw

Vacuum pump No. 3, couch suction roll
Model: Voith 8E
Capacity: 685 CFM X 20"Hg
Motor: 100hp x 750rpm x 75kw

Vacuum pump No. 4, 1st press suction
Model: Voith 7E
Capacity: 1200 CFM x 20"Hg
Motor: 75hp x 750rpm x 55kw

Vacuum pump No. 5, 1st press uhle box
Model: Voith 5E Capacity: 420 CFM x 10"Hg
Motor: 40hp x 750rpm x 30kw

Vacuum pump No. 6, 2nd press uhle box
Model: FuFa Voith 5E
Capacity: 420 CFM x 10"Hg
Motor: 40hp x 750rpm x 30kw

Vacuum pump No. 7, 3rd press uhle box
Model: FuFa Voith 5E
Capacity: 420 CFM x 10"Hg
Motor: 25hp x 750rpm x 22kw


MAIN MOTOR (D.C.)

Made: Leroy Somer (France)

Power: 180kw x 460V
n: 1500rpm


Instrumentation

* Stuff box level control loop x 2

* Stock flow control loop x 2
* White water pit control loop x 1
* CRC control loop x 2


Rewinder


* Max Speed: 750mpm

* Power: 80kw
* Output: 40 ton per day
* Unwind Max Reel: Dia 1400mm
* Reel Width: 1780mm
* Substance: 120-600gsm

* Min TrimWidth: 300mm

* Winded Reel: Dia. 1220mm
* No of Slitter: 3

Others:
- Airflex Unwind Brake
- Winder Drum Cone Pulley Drive
- Disc & Multi-Grooved Slitter Knives
- Pneumatic Winder Core Chuck, Rider Roll & Roll Ejector.

Stock Preparation:

Belt Conveyor, Motor: 1.1kw x1500rpm

VS pulper

Made: FUFA Voith
Size: 26m3
Screen plate: 10mm
Motor: 185kw x 955rpm

Contaminex

Made: FUFA Voith
Size: CN10
Motor: 45kw x 1465rpm

Screen Drum

Made: Fu-Fa Voith
Size: 2
Screen peforation : 12 mm Motor: 5.5kw x 955rpm

High Density Purifier

Made: FUFA Voith
Size: T2 Motor: 4kw x 1500rpm

Turbo Separator (ATS10)

Made: Voith Size: ATS10
Screen plate: 3.0mm
Motor: 90kw x 1000rpm

Vibration Screen

Type: F-1000
Screen plate: 6mm
Motor: 3.7kw x 1450rpm

Cyclotech CT108

Made: Cyclotech
Flow capacity : 108 m3/h (1800 l/min)
Quantity : 4 units

Celleco CLP206 Cleaner

Made: Celleco
Type : Celleco CLP 206/500 II-R
Flow capacity : 500 L/min
Quantity : 1 unit

UVF200 Screen

Made: Black Clawson
Size: 200
Screen basket: 0.20mm
Motor: 55kw x 1470rpm

Vertical Screen

Made: FUFA Voith
Size: 10
Screen plate: 0.25mm
Motor: 15kw x 1455rpm

3¡ X-Clone light Removal cleaner

Made: Black Clawson
Type : Throughflow
Quantity : 6 pcs

Vibration Screen

Type: F-1000
Screen plate: 3.0mm
Motor: 4kw x 1450rpm

Thickener #1

Size: Circ 4710mm x 2770mm FL
Motor: 7.5kw x 1450rpm
Wire mesh: 50

Thickener #2

Size: Circ 4710mm x 2770mm FL
Motor: 7.5kw x 1450rpm
Wire mesh: 50

Refiner

Made: FUFA Voith
Type: OSDM
Disc diameter: 500mm
Motor: 250kw x 978rpm

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