Varaoke International Oy

http://varaoke.eu/products/board-machines/paper-machine-2500mm-200-tpd-fluting/

A register description in accordance with Section 10 of the Personal Data Act (523/99)

1. Register holder
Varaoke International Oy
Business ID: 0925191-4
Kullervonkatu 20 B 112
33500 TAMPERE
Tel: +358 10 292 2090

2. Contact person in matters relating to the register
Harri Aikio
Kullervonkatu 20 B 112
33500 TAMPERE

3. Register name
The marketing and analytics register of Varaoke International Oy

4. The purpose of handling personal data
The purpose of the register is to take care of the customer relationship between the register holder and the customer, as well as marketing and communications. The management of the register and the handling of the data can be outsourced to the co-operative partner of the register holder, who has committed to complying with this register description.

5. The data content of the register
The register may contain the following information about the customer:
– Name
– Telephone number
– Address
– E-mail address
– The name and business ID of the organisation
– Contact log

6. Data sources in compliance with the regulations
The register is compiled from the register holder’s customer information system and the visitor tracking tool on the site, publicly available Internet sources and other public sources, both free and payable ones.

7. Passing on of data in compliance with the regulations
The register holder will not pass on the data to outside parties except for the co-operative partner of the register holder mentioned in point 4, unless actions by the Finnish authorities require it to do so.

8. Transferral of data outside the EU or EEA
As a rule, personal data is not transferred outside the European Union or European Economic Area.

9. The principles of the protection of the register
Personal data is kept confidential. The data network and equipment of the register holder and its possible data technology partners, where the register is located, are protected with a firewall and other necessary technical measures.

10. Cookies
Cookies may be used on the pages of the register holder to improve the user experience. A cookie is a text file which is saved on the user’s computer when they visit the web page. It contains information and it is used, amongst other things, to develop marketing and the site. Cookies do not establish the identity of the user. The user can delete cookies from use with the browser settings. The register holder does not guarantee that the site will work correctly after cookies have been deleted.

Sulje [x]

Paper Machine 2500mm, 200 tpd, Fluting

This product is not available at the moment. Please contact our customer service for more info.

    Print this page
  • Product ID: VAK10505
  • Name: Paper Machine 2500mm, 200 tpd, Fluting
Paper Machine 2500mm


STOCK PREPARATION

Continuous Pulper (No.2)

• 14’ Black Clawson, rated at

240 BD tonnes / day @ 3.5%
• Junk trap, light rejects removed with overhead grab
• 2nd Hand unit , Installed in 1995
• Stainless steel construction
• 1.5 m wide feed conveyor


Ultrascreen

• Black Clawson Ultra V400, installed 2000
• 1st stage screen following 16’ pulper
• 400 m3 / hour @ 3.5% = 14.0 tonnes / hour
• 2mm holed extraction plate
• 110 KW drive motor running at 600 RPM


Turbo Separator (No.1)

• Voith ATS 021
• 2nd stage screen on 16’ line, treating rejects from

Ultrascreen
• 70 m3 / hour @ 5.0% = 3.5 tonnes / hour

(85 BD tonnes / day)
• 205 KW drive motor


Screw Compactor

• Beltec screw thickener supplied 2004


Elephant Filter

• Meri - Model 3-10 (Now Voith)
• 10-Disc unit, arranged in 5-banks of 2
• Maximum flow rate = 24.0 m3/hour, 3.2 tonnes / day



Trommel Screen

• Rotating drum design
• 10 BD tonnes / day @ 1.4%



Vibrating Screen

• 20 BD tonnes / day @ 5.0%



Thickstock Chest

• 200 m3 stainless steel chest, installed 2000
• 9.0 BD tonnes maximum stock holding at 4.5%
• Side mounted agitator
• 2 x Thickstock feed pumps, Scanpump BA 200/150 – 40,

rated at 330 m3/hour
• Consistency control




PM1 STOCK APPROACH – BOTTOM WIRE

Refining

• Jylhavaara JCO2 conical refiner
• 5000 litres / min @ 6% = 18.0 tonnes / hour


Fan Pump

• Scanpump BA 350/350 – 45
• 17,200 litres / min @ 19.0m head



Primary Cleaners

• 48 x Voith HC5 – TB36 Cleaners
• 400 litres / min per unit = 19,200 litres / min

total


Secondary Cleaners

• 19 x Voith HC5 Cleaners
• 400 litres / min per unit = 7,600 litres / min total



Tertiary Cleaners

• 8 x Voith HC5 – TB1B Cleaners
• 400 litres / min per unit = 3,200 litres / min total


Quaternary Cleaners

• 4 x Voith Elutricone EBOB Cleaners
• 400 litres / min per unit = 1,600 litres / min total
• Continuous rejects


Final Stage Cleaners

• 2 x Palmac P200 RFD Cleaners
• 1,000 litres / min per unit

= 2,000 litres / min total
• Intermittent rejects



Primary Screen

• Voith vertical screen Size 25
• 0.25 mm slotted basket
• 300 tonnes / day


Secondary Screen

• Voith vertical screen Size 12
• 0.20 mm slotted basket
• 20 tonnes / day @ 1.0%
• Common to top wire screening system


Rejects compactor

• Fan press, size 4
• Installed in 2004,
• Maximum flow rate = 1,500 litres / min @ 5.0%
• Maximum discharge solids content = 45.0%




PM1 STOCK APPROACH – TOP WIRE

Refining

• 2 x Metso JCO-1
• 100 tonnes / day output (combined max)


Fan Pump

• Scanpump BA 300 / 300 – 40
• 15,300 litres / min @ 0.6%, 38.0m head


Primary Cleaners

• 9 x Celleco TW 1500 combi cleaners
• 1,540 litres / min per unit @ 1.1%

= 13,860 litres / min total


Secondary Cleaners

• 2 x Celleco TW 1500 cleaners
• 1,400 litres / min per unit @ 0.9%

= 2,800 litres / min total


Fibermizer

• 528 litres / min @ 0.6%


Stage 1R Cleaners

• 7 x LWR CLP 250 cleaners
• 250 litres / min per unit @ 0.6% = 1,750 litres / min total


Stage 2R Cleaners

• 1 x LWR CLP 250 cleaner
• 225 litres / min @ 0.5%


Primary Screen

• Voith vertical screen Size 20
• 0.20 mm slotted basket
• 15,000 litres / min @ 1.0% = 9.0 tonnes / hour




No.1 MACHINE

General Description

• Twin ply Fourdrinier machine with nominal deckle

of 2,500mm

• Built in 1986, with a maximum design speed of

600 m/min
• SSD digital drive suite installed March 2005,

L/hand drive.
• Current maximum operating speed

– 600 m/min (at reel)
• Grammage range 90 GSM – 170 GSM.

Production at 170 gsm = 10.5 t/hr.
• Testliner and Un-Dyed Chip
• ABB 1190 Advant DCS control system, with

Smart Platform QCS dry-end scanner


Flowbox (Bottom Wire)

• Simon Holder, rectifier roll flowbox
• 18 x manually controlled slice positioners
• Slice width – 2750mm
• Consistency range – 0.65% - 0.85%
• Flow rate – 11,000 litres / min (min)

– 14,000 litres / min (max)



Wire Table (Bottom Wire)

• Simon Holder, bottom wire Fourdrinier
• Cantilever design
• Part ceramic, part plastic drainage elements
• Wire width – 2,900mm
• Wire length – 45.5m, couch to breast roll

centres 27 mtrs.
• Single zone, suction couch roll with double doctor
• Variable position forward drive roll
• Steam profiling shower fitted over final

tri-vac suction box
• Exit moisture circa 22%


Flowbox (Top Wire)

• Simon Holder, rectifier roll flowbox
• 18 x manually controlled slice positioners
• Slice width – 2,750mm
• Consistency range – 0.45% - 0.55%
• Flow rate – 5,000 litres / min (min)

– 10,500 litres / min (max)


Wire Table (Top Wire)

• Simon Holder, top wire Fourdrinier
• Cantilever design
• Plastic drainage elements
• Wire width – 2,950mm
• Wire length – 20.6m



First Press

• Single felted, suction pick-up roll with

3 vacuum zones
• 2 x UHLE Box’s, with herring bone design

plastic tops
• PU covered, with blind drillings and grooves
• Vacuum assisted save-all tray
• 450 PLi line load
• Synthetic covered plain pressing roll with

double doctor
• Couch pit, with side entry agitator
• Open draw transfer to 2nd press, via William Kenyons

tail transfer system, installed 2005
• Exit moisture circa 40%



Second Press

• Large diameter jumbo press, 1.030 m diameter rolls
• Rubber covered with blind drill pattern
• Automated internal cooling system
• 1750 PLi line load
• Double felted
• 3 x UHLE Box’s, with herring bone design

plastic tops
• Exit moisture circa 50%


Vacuum

• 2 x Nash 901, installed 2000
• 5 x Nash CL2001
• 1 x Nash CL1001
• 2 x 2-stage vacufoil fans for wire table low

vacuum requirements
• Pre-separators and pumps
• Albany filter for recirculating seal water
• Seal water temperature control


Dryiers

• 3 x mechanical groupings arranged in 5 x steam sections:
o 1st Section – 3 x 1.2m diameter cylinders @ 1.8 barg
o 2nd Section – 7 x 1.2m diameter cylinders @ 1.8 barg

o 3rd Section– 10 x 1.5m diameter cylinders @ 5.3 barg
o 4th Section– 5 x 1.5m diameter cylinders @ 10.0 barg
o 5th Section– 11 x 1.5m diameter cylinders @ 5.3 barg
• Potential to uprate 5.3 barg cyclinders to 7.5 barg,

subject to re-cerification and insurance checks
• Johnson Systems International, thermo-compressor

based steam system
• Steam groupings 1,2, 3 & 5 fitted with rotating

siphons
• Steam group 4 fitted with stationary siphons
• Steam groupings 4 & 5 fitted with spoiler bars
• Drier group 1 configured with unirun drier fabric
• Drier groupings 2 & 3 configured with standard

top & bottom drier fabrics
• Open gear drive train with part plastic, part metal

gear wheels
• Partially enclosed hood with 2-fan PV System.

Incorporates heat recovery from flash steam
and condensate sources
• Automatic fabric tensioning (E & L)
• Automatic rope stretching (William Kenyons)
• SSD touch screen HMI control stations, installed

2005



Calender

• 2 x roll hard nip calendar
• Top roll diameter – 295mm
• Bottom roll diameter – 390mm
• Design nip load – 100PLi


Reel-Up

• Simon Holder drum reel
• Capable of producing single set parent reels,

maximum diameter 1.6m
• Future upgrade potential to allow production of

4-set jumbo reels
• 5-tonne overhead crane
• UTM pulper with consistency control
• IBS automatic sheet turn-up system
• 30-reel spoils
• Belt driven, reel spool speed up system
• ABB Smartplatform scanner
• Maximum gross deckle – 2,580mm


General

• Anti-friction roller bearings throughout
• Automatic grease lubrication system
• Condition monitoring sensors installed on all major

rolls, cylinders etc.
• HP showers on wet-end and press clothing, fitted

with ruby nozzles
• Thermo compressors on dryers
• DCS control on stock prep
• Computer on machine ABB Advant 1190


Spares

• All major rolls
• Motors & gear-boxes for all drive positions



Finishing


Rewinder

• Masson Scott Autotorque, twin-drum winder

• Maximum operating speed – 1,800 metres / min
• 2 x unwind stations for tambours,
• Unwind and rewind 1500mm diameter
• Shaftless rewind
• Brake driven tension control
• Rider roll
• Hydraulic reel lowering table
• PLC controlled, Eurotherm drive system
• Trim handling and conveying system
• Trim bale compactor, circa 3 tonnes / day
• Twin motor drive R/hand from unwinds



Backwater / Ancilliaries

Dissolved Air Floatation Unit

• Meri Deltafloat – Model 23, installed 1990
• Floatation surface area = 23m2
• Maximum flow rate = 185 m3/hour
• Operating in partial pressurisation mode

Drum thickener (No.2)

• Hedomora drum thickener
• Drum dimension – 0.75m diameter x 5.0m face length
• Thickens from 0.8% to 4.5%
• Spare drum



Heat & Power Generation

Package boilers

• 3 x Maxicon package boilers installed 1971
• Shell boiler design, each unit rated at 11.0 tonnes

steam / hour @ 13.8 Bar
• Co-fuel capability – gas and LFO


Gas turbine CHP

• Ruston (Now Siemens) TB5000 gas turbine,

rated at 3.5 MWe
• Purchased as an unused, second hand unit in 1986

from Shell. Originally constructed in 1981
• Co-fuel capability – gas and LFO
• Gas compressor designed to raise incoming

gas pressure from 3.0 to 11.0 Bar
• 33m Chimney
• Waste heat economiser installed in 1993
• Gas fired supplementary burner installed in 1993



Waste Heat Boiler

• Natural circulation water cooled boiler, rated at

26.0 tonnes steam / hour @ 13.8 barg, installed 1993


Steam turbine

• KKK steam turbine rated at 0.5 MWe @ 18tph steam flow
• Installed in 1987
• Steam pressure reduction from 13.8 barg to 2.8 barg


Gas engine CHP

• Caterpillar, 16-cylinder gas engine, installed 1991,

Hrs 92,500. Sold
• Gas only
• Rated at 1.0 MWe and 1.5 tonnes / hour steam

at 1.0 barg
• Hot water supply – 19m3/hour @ 40oC


Water Treatment

• Twin stream de-min plant (1986), rated at 12m3/hour
• Reverse osmosis plant (2001), rated at 12 m3/hour


General

• Steam accumulator (1993)
• Thermal de-areator (1993)
• Air compressors – various
• 5 x Oil-cooled transformers, stepping down from 11KV to 415V.

Ratings:
o 2 x 1,000 kVA
o 1 x 1,500 kVA
o 2 x 2,000 kVA
o 1 x 2,500 kVA

• HT & LT distribution equipment for PM1
• Power factor correction equipment

All fields marked with * are required.


Are you? End customerDealer

Please enter the characters from image below

captcha

Privacy Policy