Varaoke International Oy

http://varaoke.eu/products/board-machines/paper-machine-with-top-wire-2500mm-200tpd-90-180-gm%c2%b2-2-ply-corrugated-base-paper-corrugated-medium-testliner-and-white-top-liner/

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1. Register holder
Varaoke International Oy
Business ID: 0925191-4
Kullervonkatu 20 B 112
33500 TAMPERE
Tel: +358 10 292 2090

2. Contact person in matters relating to the register
Harri Aikio
Kullervonkatu 20 B 112
33500 TAMPERE

3. Register name
The marketing and analytics register of Varaoke International Oy

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The purpose of the register is to take care of the customer relationship between the register holder and the customer, as well as marketing and communications. The management of the register and the handling of the data can be outsourced to the co-operative partner of the register holder, who has committed to complying with this register description.

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– Name
– Telephone number
– Address
– E-mail address
– The name and business ID of the organisation
– Contact log

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The register holder will not pass on the data to outside parties except for the co-operative partner of the register holder mentioned in point 4, unless actions by the Finnish authorities require it to do so.

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Sulje [x]

Paper Machine with Top Wire 2500mm, 200tpd, 90 – 180 g/m², 2-ply corrugated base paper, corrugated medium, testliner and white top liner

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  • Product ID: VAK10450
  • Name: Paper Machine with Top Wire 2500mm, 200tpd, 90 – 180 g/m², 2-ply corrugated base paper, corrugated medium, testliner and white top liner
Paper Machine with Top Wire

Make : Holder-Pamac
Year of Make : 1986
Working Width (trimmed) : 2500 mm
Working Width (untrimmed : 2580 mm
Capacity : app. 200 t/24h
Working Speed max. : 600 m/min
Basis Weight Range : 90 – 180 g/m²
Paper Grade : 2-ply corrugated base paper,

Corrugated medium,
Testliner and white top liner
Raw Material : Waste paper



STOCK PREPARATION

Continuous Pulper (No.1)
• 4.880 mm Ø, Black Clawson, 300 BD t/24h,

consistency 3.5%
• Junk trap, light rejects removed with

overhead grab.
• Cast iron & basalt tile construction
• D Baffle configuration
• 205 KW rotor drive motor, 235 RPM
• 1.5 m wide feed conveyor

Continuous Pulper (No.2)
• 4.260 mm Ø, Black Clawson, 240 BD t/24h,

consistency 3.5%
• Junk trap, light rejects removed with

overhead grab.
• 2nd Hand unit , Installed in 1995
• Stainless steel construction
• 1.5 m wide feed conveyor

Contaminex
• Voith Type CM Size 20
• Installed 1987

HD Cleaner
• Palmac P500 (17”), installed 2000
• 6000 litres / min, consistency 3.5% = 12.6 t/h

Ultrascreen
• Black Clawson Ultra V400, installed 2000
• 1st stage screen following pulper no. 1
• 400 m3/h, consistency 3.5% = 14.0 t/h
• 2mm holed extraction plate
• 110 KW drive motor running at 600 RPM

Hydrasorter
• Capacity 62.5 m3/h, consistency 4.0% = 2.5 t/h

(60 BD t/day)
• 55 KW drive motor running at 490 RPM


Turbo Separator (No.1)
• Voith ATS 021
• 2nd stage screen on pulper 1 line, treating rejects

from Ultrascreen
• 70 m3/h, consistency 5.0% = 3.5 t/h (85 BD t/day)
• 205 KW drive motor


Turbo Separator (No.2)
• Voith ATS 030
• 1st Stage screen following pulper line 2
• 200 m3/h, consistency 5.0% = 10.0 t/h

(240 BD t/day)


2 Thickeners
• Black Clawson 3050 x 1524 mm drum thickeners
• App. 50 years old & primary bottleneck to stock

preparation process
• Capacity 80.0 t/day (each)

Screw Compactor
• Beltec screw thickener supplied 2004


Disc-Filter
• Meri - Model 3-10 (Now Voith)
• 10-Disc unit, arranged in 5-banks of 2
• Maximum flow rate = 24.0 m3/h, 3.2 t/day

Trommel Screen
• Rotating drum design
• 10 BD t/day, consistency 1.4%

Vibrating Screen
• 20 BD t/day, consistency 5.0%

Thickstock Chest
• 200 m3 stainless steel chest, installed 2000
• 9.0 BD t maximum stock holding at 4.5%
• Side mounted agitator
• 2 x Thickstock feed pumps, Scanpump BA

200/150 – 40, Capacity 330 m3/h
• Consistency control



PM1 APPROACH FLOW SYSTEM – BOTTOM WIRE LINE

Refiner
• Jylhavaara JCO2 conical refiner
• 5000 l/min, consistency 6% = 18.0 t/h

Fan Pump
• Scanpump BA 350/350 – 45
• 17,200 l/min, 19.0 m head


1st Stage Cleaner Set
• 48 x Voith HC5 – TB36 Cleaners
• 400 l/min per unit = 19,200 l/min total


2nd Stage Cleaner Set
• 19 x Voith HC5 Cleaners
• 400 l/min per unit = 7,600 l/min total

3rd Stage Cleaner Set
• 8 x Voith HC5 – TB1B Cleaners
• 400 l/min per unit = 3,200 l/min total

4th Stage Cleaner Set
• 4 x Voith Elutricone EBOB Cleaners
• 400 l/min per unit = 1,600 l/min total
• Continuous rejects

5th Stage Cleaner Set
• 2 x Palmac P200 RFD Cleaners
• 1,000 l/min per unit = 2,000 l/min total
• Intermittent rejects

Primary Screen
• Voith vertical screen Size 25
• 0.25 mm slotted basket
• 300 t/day

Secondary Screen
• Voith vertical screen Size 12
• 0.20 mm slotted basket
• 20 t/day, consistency 1.0%
• Common to top wire screening system

Rejects compactor
• Fan press, size 4
• Installed in 2004,
• Maximum flow rate = 1,500 l/min, consistency 5.0%
• Maximum discharge solids content = 45.0%



PM1 APPROACH FLOW SYSTEM – TOP WIRE

2 Refiners
• Metso JCO-1
• 100 t/day output (combined max)

Fan Pump
• Scanpump BA 300 / 300 – 40
• 15,300 l/min, consistency 0.6%, 38.0 m head

1st Stage Cleaner Set
• 9 x Celleco TW 1500 combi cleaners
• 1,540 l/min per unit, consistency 1.1%

= 13,860 l/min total

2nd Stage Cleaner Set
• 2 x Celleco TW 1500 cleaners
• 1,400 l/min per unit, consistency 0.9%

= 2,800 l/min total

Fibermizer
• 528 l/min, consistency 0.6%

Stage 1R Cleaners
• 7 x LWR CLP 250 cleaners
• 250 l/min per unit, consistency 0.6%

= 1,750 l/min total

Stage 2R Cleaners
• 1 x LWR CLP 250 cleaner
• 225 l/min, consistency 0.5%

Primary Screen
• Voith vertical screen Size 20
• 0.20 mm slotted basket
• 15,000 l/min, consistency 1.0%

= 9.0 t/h


PAPER MACHINE NO. 1

Headbox (Bottom Wire)
• Simon Holder, rectifier roll design
• 18 x manually controlled slice positioners
• Slice width – 2750mm
• Consistency range – 0.65% - 0.85%
• Flow rate – 11,000 l/min (min) – 14,000 l/min (max)

Wire Table (Bottom Wire)
• Simon Holder, bottom wire Fourdrinier
• Cantilever design
• Dewatering elements, partly with ceramic,

partly plastic covers
• Single zone, suction couch roll with double doctor
• Variable position forward drive roll
• Steam profiling shower fitted over final

tri-vac suction box
• Wire width – 2,900 mm
• Wire length – 45.5 m,
• Length suction couch to breast roll centres 27 m.

Headbox (Top Wire)
• Simon Holder, rectifier roll design
• 18 x manually controlled slice positioners
• Slice width – 2,750mm
• Consistency range – 0.45% - 0.55%
• Flow rate – 5,000 l/min (min) – 10,500 l/min (max)

Wire Table (Top Wire)
• Simon Holder, top wire Fourdrinier
• Cantilever design
• Dewatering elements with plastic covers
• Wire width – 2,950 mm
• Wire length – 20.6 m


1st Press
• Suction pick-up roll with 3 vacuum zones, PU-cover,

blind drilled and grooved, single felted,
• 2 suction pipes, with herring bone design

plastic tops
• Vacuum assisted save-all tray
• 80 kN/m linear nip pressure
• Synthetic covered plain pressing roll with

double doctor
• Couch pit, with side entry agitator
• Open draw transfer to 2nd press, via William

Kenyons tail transfer system, installed 2005

2nd Press
• Large diameter jumbo press, 1030 mm Ø rolls
• Rubber covered, blind drilled
• Internal cooling system
• 300 kN/m linear nip pressure
• Double felted
• 3 suction pipes, with herring bone design

plastic tops
• Moisture content after press app. 50%

Dryer Part
• 3 Dryer Groups (10+15+11) with totally 36 drying

cylinders, arranged in 5 x steam sections: -
o 1st Section – 3 x 1200 mm Ø cylinders, 1.8 barg
o 2nd Section – 7 x 1200 Ø cylinders, 1.8 barg
o 3rd Section – 10 x 1500 mm Ø cylinders, 5.3 barg
o 4th Section – 5 x 1500 mm Ø cylinders, 10.0 barg
o 5th Section – 11 x 1500 mm Ø cylinders, 5.3 barg
• Potential to up-rate 5.3 barg cylinders to

7.5 barg, subject to re-certification and
insurance checks
• Johnson Systems International, thermo-compressor

based steam system
• Steam groupings 1,2, 3 & 5 fitted with

rotating siphons
• Steam group 4 fitted with stationary siphons
• Steam groupings 4 & 5 fitted with spoiler bars
• Drier group 1 configured with Unirun drier fabric
• Drier groupings 2 & 3 configured with standard

top & bottom drier fabrics
• Open gear drive with partly plastic, partly

metal gear wheels
• Partially enclosed hood with 2-fan PV System.

Incorporates heat recovery from flash steam and
condensate sources
• Automatic fabric tensioning (E & L)
• Automatic rope stretching (William Kenyons)
• SSD touch screen HMI control stations,

installed 2005

Machine Calendar
• 2 x roll hard nip calendar
• Top roll diameter – 295 mm
• Bottom roll diameter – 390 mm
• Design nip load – app. 20 kN/m

QCS
• ABB, type Smart Platform for measuring of cross

profile of basis weight and moisture, as well
as calliper

Pope Reel
• Simon Holder drum reel
• Capable of producing single set parent reels,

maximum diameter 1600 mm
• Future upgrade potential to allow production

of 4-set jumbo reels
• 5-tonne overhead crane
• UTM pulper with consistency control
• IBS automatic sheet turn-up system
• 30 reel spools
• Belt driven, reel spool speed up system

Vacuum System
• 2 x Nash 901, installed 2000
• 5 x Nash CL2001
• 1 x Nash CL1001
• 2 x 2-stage Vacufoil fans for wire table low

vacuum requirements
• Albany filter for recirculating seal water
• Seal water temperature control

Drive
Multi-Motor DC-drive with ABB 1190 Advant

DCS control system

Slitter Rewinder
• Masson Scott Autotorque, twin-drum winder
• Maximum operating speed – 1,800 m/min
• 2 x unwind stations for tambours,
• Unwind and rewind 1500 mm diameter
• Shaftless rewind
• Brake driven tension control
• Rider roll
• Hydraulic reel lowering table
• PLC controlled, Eurotherm drive system
• Trim handling & conveying system
• Trim bale compactor, circa 3-tonnes / day
• Twin motor drive R/hand from unwinds

General
• Anti-friction roller bearings throughout
• Automatic grease lubrication system
• Condition monitoring sensors installed on all

major rolls, cylinders etc.
• HP showers on wet-end and press clothing,

fitted with ruby nozzles


Spares
• All major rolls
• Motors & gear-box’s for all drive positions
• Full set of machine clothing

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