Varaoke International Oy

http://varaoke.eu/products/board-machines/valmet-paper-machine-59105430-mm/

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1. Register holder
Varaoke International Oy
Business ID: 0925191-4
Kullervonkatu 20 B 112
33500 TAMPERE
Tel: +358 10 292 2090

2. Contact person in matters relating to the register
Harri Aikio
Kullervonkatu 20 B 112
33500 TAMPERE

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The marketing and analytics register of Varaoke International Oy

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Sulje [x]

Valmet Paper Machine 5910/5430 mm

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  • Product ID: VAK10743
  • Name: Valmet Paper Machine 5910/5430 mm

NOT AVAILABLE ANYMORE !!!


1 Technical specification of the Paper Machine



Manufacturer : Valmet
Installation : 1984

Modernisations : 1987 New SymFlo Headbox by Valmet
1988 2. Winder by Jagenberg
1995 Measurex Devronizer Steam Box
2007 Pope Reeler rebuild by Metso

1.1 Paper Machine Data



Capacity : 230 000 t/a MWC grades
Basis weight range : 60 - 95 g/m2
Wire/Trim Width : 5910/5430 mm
Max. speed : 1320 m/min
Main paper grades produced : MWC Paper, M-Cote Offset, M-Brite Offset
Drive side : Machine has a left hand drive when looking
the direction of paper flow.
Specific steam consumption : 1,2 MWh/t
Specific electric consumption: 0,46 MWh/t (expected <0,38 when
GSM 90-200 because of the reduced speed)

Main electrical data for motors : AC and DC 400-690 Volt, 50Hz



WILL BE SOLD ONLY TO PRODUCE BOARD GRADES, FLUTING AND LINER!


1.2 Stock Preparation



Broke screens (3pcs) : Valmet TAS-100
Valmet TAS-25H
Valmet TAS-25H
Couch pit
Press pulper
Machine pulper
Re-reeler pulpers (2 pcs)
SC-pulper
Winder pulpers (2 pcs)
Guillotine and pulper : Blade 2700 mm
Disc filter (15 discs) : Rauma-Repola
Heat exchangers
Bale conveyor line inc. wire remover
Virgin pulper
Refiners (3pcs) : JC-03
Mechanical pulp refiner : DD-900


1.3 Approach Flow System



Machine screens (3pcs) : Jylhävaara JS 280 LC2P
Reject screen : JS 120 M
Deaerator : Ensovac
Centrifugal cleaners : Enso Twincleaner 132
Air content measurement : SONARtrac
Consistency & retention measurement : Kajaani RM200
Retention aid and starch screens


1.4 Headbox (New Headbox 1987)



Conventional SymFlo Head box by Valmet (1987)
Width : 5910 mm
Thermatrol dry weight control system
Amount of control spindles : 48


1.5 Wire Section



Fourdrinier by Valmet (1984)
Wire length : 51,3 m
Wire width : 6,08 m
Forming board : 23 m
Multifoil boxes (3 pcs)
Single foils (24 pcs)
Wet suction boxes (3pcs)
Vacuum boxes (6 pcs)


WS




1.6 Press section



Valmet SymPress II
Measurex Devronizer steam box (1995)
Line loads 70, 80 and 120 kN/m


PS




1.7 Drying Section



5 Drying groups (12 Vacuum cylinders, 34 Drying cylinders)
Cylinder diameter : 1830 mm

Dryer section parts 1-3
VAC cylinders, SymRunPlus stabilisers and ropeless tail threading system

Dryer section parts 4-5
Double felted groups
Thermo compressor to give more drying capacity




DS






1.8 Machine Calander



Conventional hard nip machine calander
Caltrol caliper control system
High pressure edge trim cutter by PTS (1400 bars)


MC


1.9 Pope Reeler (Rebuild 2007)



ULMA web detection system
Conventional Pope Reeler
Reeler tail threading with FoilForce conveyors

PM4 Reel Rebuild 2007 (Metso):
New primary and secondary arms
Fully hydraulic, new control system
Spool rack (automatic feeding)
Cutting knife and turn up device (goose neck)
Tail treading conveyers
High pressure edge trim cutting device (1400 bars) by PTS



PR


1.10 Main Transformers



Strömberg Process Transformers 4T1, 4T2, 4T3; 2MVA 6,3kV / 525 V (3 pcs)
Geafol Process Transformer 4T5; 3,15 MVA, 6,3kV / 690 V
Geafol Distribution Transformer 4T7; 3,15 MVA 6,3 kV / 690 V (Wire Part)
Strömberg Distribution Transformer 4T8; 2 MVA 6,3 kV / 525 V (Press Part)
Strömberg Distribution Transformer 4T9; 2 MVA 6,3 kV / 525 V (Drying Part, Calander, Reeler)
Strömberg Distribution Transformer 4T15; 2 MVA 6,3 kV / 525 V (Winder)



1.11 Electrical Drive



Wire Section
Siemens Masterdrive AC, Motor 1300 kW, 1491 rpm, 690 V (Wire Drag Roll)
Siemens Masterdrive AC, Motor 235 kW, 1491 rpm, 690 V (Wire Leading Roll)
Siemens Masterdrive AC, Motor 980 kW, 1492 rpm, 690 V (Wire Suction Roll)


Press Section
Siemens Simoreg DC, Motor 90 kW, 1500 – 1800 rpm, 600 V (Pick-up Roll)
Siemens Simoreg CM DC, Motor 330 kW, 1500 – 1800 rpm, 600V (Press Section Suction Roll)
Siemens Simoreg DC, Motor 90 kW,1500 – 1800 rpm, 600 V (Center Roll)
Siemens Simoreg CM DC, Motor 330 kW, 1500 – 1800 rpm, 600 V (1.Press Lower Roll)
Siemens Simoreg CM DC, Motor 415 kW, 1500 – 1700 rpm, 600 V (3.Press Upper Roll)


Drying Section
Siemens Simoreg DC, Motor 90 kW, 1500 – 1800 rpm, 600 V (Drying Cylinder)
Siemens Simoreg CM DC, Motor 190-250 kW, 1500 – 1800 rpm, 600 V (Drying Groups 5pcs)

Siemens Simoreg CM DC, Motor 120 kW, 1500 – 1800 rpm, 600 V (Cooling Cylinder)
Siemens Masterdrive AC, Motor 15 kW, 1500 rpm, 500 V (Paper Leading Roll)
Siemens Simoreg CM DC, Motor 190 kW, 1500 – 1800 rpm, 600 V (Calander Lower Roll)
Siemens Simoreg DC, Motor 90 kW, 1500 – 1800 rpm, 600 V (Calander Upper Roll)
Siemens Masterdrive AC, Motor 15 kW, 1500 rpm, 500 V (Paper Leader Roll)


Roller
Siemens Masterdrive AC, Motor 15 kW, 1500 rpm, 500 V (Paper Spreader roll)
Siemens Simoreg CM DC, Motor 190 kW, 1500 – 1800 rpm, 600 V (Rolling Cylinder)
Siemens Simoreg DC, Motor 13,5 kW, 1500 – 2000 rpm, 600 V (Tambourine Starter)


1.12 Vacuum System



No. 1 Vacuum Pump 1, Nash, Type CL-6001 G
No. 2 Vacuum Pump 2, Nash, Type CL-6001 G
No. 3 Vacuum Pump 3, Nash, Type CL-6001 G
No. 4 Vacuum Pump 4, Nash, Type CL-6001 G
No. 5 Vacuum Pump 5, Nash, Type CL-6002 G
No. 6 Vacuum Pump 6, Nash, Type CL-6002 G

No. 7 Vacuum Pump 7, Nash, Type CL-6002 G

Motors Strömberg HXUR 250kW, 1500r/min


1.13 Steam and Condensate System



Cascade type
Design pressure piping pe = +500 kPa … -100 kPa (5 bar … -1 bar)
Design temperature t = 200°C
Design pressure intermediate steam 1,3 Mpa (13 bar)
pe = + 1,6 MPa … -100 kPa (16 bar … -1 bar)
Design temperature t = 300°C

5 drying groups (1, 2, 3A, 3, 4), 34 heated cylinders (12 Vac-rolls)
3 condensate tanks (1st group 1,0 m3; 2nd group 2,5 m3; 3rd and 4th group jointy 2,5 m3)



1.14 Hood and Ventilation System



Supplied by Metso Paper, Finland. Dew point 58 °C, air temperature 80 °C.
Water removal capacity 8,54 kg/s


1.15 DCS



Metso DNA (2002)


1.16 Quality Control System



Da Vinci system 11237
RAE 5.0 serveri dell 2400 (2006)
MD/ CD controls Tp Alcont
Devronizer D5A/ 39-P steam box

SCANNER BEAM AND SENSORS NOT AVAILABLE!!!


2 Winder



Center-drum winder 42
Manufacturer : Jagenberg Vari-Top 850-150
Year built : 1988
Speed : 2300 m/min

12 pairs of slitters with Teleset III electronics
8 rewind stations, 12 rider roll stations
(2 rewind stations with heavy duty construction)

Jagmatic operating system

Working Width : 5800 mm
Max rewind diameter : 1525 mm
Max. unwind diameter : 2800 mm
Max speed : 2300m/min
Basis weight range : Different paper grades 40-90 g/m2
Main electrical data : Control system Strömberg Selma 2,
500 V, 50 Hz


3 Salvage winder



Center-drum Rewinder
Jagenberg Vari-Roll
Speed. 1500 m/min
2 rewind stations
Max operating width 2600 mm
Manually controlled



4 Broke Reel Guillotine



Blade 2700 mm


5 Wrapping line and warehouse



Wrapping machine is made by Wärtsilä
Max. roll width 2800 mm and weight 4300 kg
Automated label printers
Automated roll lifting device and conveyor belt
Rolls are moved and loaded to trucks with fork lift
Two rear loading places for truck



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