Varaoke International Oy

http://varaoke.eu/products/board-machines/voith-3-ply-board-machine-wire-width-2900mm-and-lamination-machine/

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1. Register holder
Varaoke International Oy
Business ID: 0925191-4
Kullervonkatu 20 B 112
33500 TAMPERE
Tel: +358 10 292 2090

2. Contact person in matters relating to the register
Harri Aikio
Kullervonkatu 20 B 112
33500 TAMPERE

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The marketing and analytics register of Varaoke International Oy

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Sulje [x]

VOITH 3-Ply Board Machine, Wire width 2900mm and Lamination Machine

ON HOLD!EXCLUSIVELY FROM VARAOKE ONLY !

SPECIFICATION OF BOARD PRODUCTION LINE

1. PULPER/ STOCK PREPARATION SYSTEM

Major machineries from ANDRITZ ACTIENGESELLSCHAFT,
Austria and VOITH SULZER, Austria:

1) Flowchart of 2 Pulpers/stock preparation lines with major machineries specified.

As per attached Flowchart PL 1 & Flowchart PL 2

PL1 : Core layer Pulper and the related stock preparation machines
PL2 : Top(Face)/Bottom layer Pulper and related stock preparation machines

From bale and under-machine pulping through screening, pumping, cleaning, refining, thickening, deflaking, and fiber recovery.

  1. (1) CHAIN CONVEYOR BELT TRANSPORT SYSTEM
  2. Machine location : #1101
  3. (Refer to Flowchart – PL 1)
  4. Capacity : 130t/day
  5. Strand Board (Width) : 1600mm

  6. Transport speed : V=0.12 m/s

    Maximum loading : 800 Kg/m
  7. Equipment weight : 0.12t
  8. No. of machine : 1
  9. Design-consistency : 95%
  10. (2) HYDRAULIC PULPERS
    Machine location : #1102
  11. (Refer to Flowchart – PL 1)
  12. Supplier/Brand : VOITH, AUSTRIA
  13. Type/Model No. : STSCA20M3
  14. Capacity : 140t/day
    Volume : 20m3
  15. Pulper Density : 4.5%
  16. Diameter : 20
  17. Electro-mechanic : Y355m/1-6-V3
  18. 245r/mm
  19. (Hydraulic
  20. Pulper)/980r/mm

    Rotating Speed (rpm) : (Electro-

    mechanic)
  21. Drive power (Electro-mechanic) : 1600 kW
  22. Design-consistency : 100%
(3) PULPER PUMP
Machine location : #1103

(Refer to Flowchart -PL 1)
Flow capacity (Throughput) : 200m3/hour
Distance : 15m
Pulper Density : 3.5-4.0%

Electro-mechanic model : Y160 L-4

Rotating Speed (rpm) : 1,450 rpm
Drive power (Electro-mechanic) : 15kW

Design-consistency : 99%

  1. (4) FIBERIZER(PULPING SORTER)
  2. Machine location : #1104
  3. (Refer to Flowchart – PL 1)
  4. Supplier/Brand : VOITH, AUSTRIA
    Type/Model No. : F0-T
    Screen holes (diameter) : 12mm
    Pulp density : 3-6%
    Internal pressure : 2-5 bar
    Rotating speed : 736 rpm
    Weight : 0.75 T
    Electro-mechanic model :
    Y-250M-4-B3
  5. Rotating Speed (rpm) : 1500 rpm
    Drive power (Electro-mechanic) : 55 kW
  6. Design-consistency : 99%
  7. (5) PULPING DRUM SCREEN
  8. Machine location : #1105
  9. (Refer to Flowchart – PL 1)
  10. Capacity : 10t/24 hours
    Drum Diameter : 1,250 mm
    Drum Surface (width) : 2,500 mm

    Screen hole (diameter) : 16 mm
  11. Rotating speed : 15 rpm
    Inlet SC (density) : 2-4%
  12. Weight : 2.90 t

    Drive power (Electro-mechanic) : 5.5 kW
  13. Rotating speed(Electro-mech.) : 980 rpm
  14. Design-consistency : 99%
(6) HI-DENSITY FILTER(PURIFIER)
Machine location : #1107

(Refer to Flowchart – PL 1)
Type/Model No. : ZGC5
Flow capacity (Throughput) : 4-7 m3/mm
Capacity : 80-200t/24 hours

Pressure deviation :
Pulper Density : 0.8-4.0 %

Inlet : Dn 250
Outlet : Dn 200

Design-consistency : 99%

  1. (7) PULPING FIBERIZER
  2. Machine location : #112
  3. (Refer to Flowchart – PL 1)
  4. Supplier/Brand : VOITH, AUSTRIA
    Model : FS2-B
    Capacity : 130t/24 hours

    Screen diameter : 2-8 mm
    Inlet SC (density) : 3.5-4.5 %
    Model (Electro-mechanic) : Y315S-B3
    Drive power (Electro-mechanic) : 110 kW
  5. Rotating speed (Electro-mech.) : 1,480 rpm
  6. Design-consistency : 99%
  1. (8) REJECT SEPARATOR/SORTER
  2. Machine location : #113
  3. (Refer to Flowchart – PL 1)
  4. Supplier/Brand : VOITH, AUSTRIA
    Model : RS2
    Capacity : 23t/24 hours

    Screen preforation (diameter) : 4 mm
    Inlet consistency (density) : 2.5-3.5 %
    Reject consistency : 10 %
    Model (Electro-mechanic) : Y250M-4-B3
    Drive power (Electro-mechanic) : 55 kW
  5. Rotating speed (Electro-mech.) : 1,500 rpm
  6. Design-consistency : 99 %
(9) 1ST SECTION PRESS SCREEN/ SORTER (1)
Machine location : #1123

(Refer to Flowchart – PL 1)
Type/Model No. : ZSL33F
Capacity : 20-80 t/24 hours
Slot width : 0.45 mm

Rotating speed : 700 rpm
Density : 0.8 %
Model of motor : Y280S-4
Drive power (Electro-mechanic): 75 kW

Design-consistency : 100 %
(10) 2nd SECTION PRESS SCREEN/ SORTER (2)
Machine location : #1125

(Refer to Flowchart – PL 1)
Type/Model No. : ZSL33F
Capacity : 20-80 t/24 hours
Width : 0.35 mm

Rotating speed : 700 rpm
Density : 1 %
Model of motor : Y280S-4
Drive power (Electro-mechanic) : 75 kW

Design-consistency : 99 %

(11) TWIN GLINDER
Machine location : #1127

(Refer to Flowchart – PL 1)
Type/Model No. : ZDP13
Twin Glinder (diameter) : 550 mm
Flow capacity : 15-110t/24hours

Rotating Speed : 980 rpm
Inlet/outlet size (diameter) : 273 mm

Electro-mechanic model : Y355M-6
Rotating Speed (Electro-mech.): 980 rpm

Drive power (Electro-mechanic): 220 kW

Design-consistency : 99 %

(12) 3rd SECTION PRESS SCREEN/ SORTER (3)

Machine location : #1128

(Refer to Flowchart -PL1)
Supplier/Brand : VOITH, AUSTRIA
Type/Model No. : CS3-T
Maximum Capacity : 10 t/ day

Flow capacity : 8-25 t/24 hours
Screen : 0.3 mm
Density : 0.3-0.7 %
Electro-mechanic model :
Y180L-4-B3
Rotating Speed(Electro-mech.) : 1,470 rpm

Drive power (Electro-mechanic): 22 kW

Design-consistency : 99 %

(13) CHAIN CONVEYOR BELT TRANSPORT SYSTEM PL 2

Machine location : #1201

(Refer to Flowchart – PL 2)
Capacity : 130 t/day
Belt width : 1200 mm
Transport speed : V =0.20 m/s

Drive power(Electro-mechanic) : 11 kW

Design-consistency : 99 %
(14) HI-CONCENTRATION HYDRAULIC PULPERS
Machine location : #1202
(Refer to Flowchart – PL 2)

Supplier/Brand : VOITH, AUSTRIA
Type/Model No. :
ST6CW
Slush volume : 9m3
Diluted volume : 23m3
Pulper Density : 13-16 %
Rotating Speed (rpm) : 200 rpm

Electro-mechanic : Y315M2-4-B3
Rotating Speed Electro-mechan: 1500 rpm

Drive power (Electro-mechan) : 160 kW

Design-consistency : 99 %
(15) REJECT SEPARATOR – PL 2
Machine location : #1209

(Refer to Flowchart – PL 2)
Supplier/Brand : VOITH, AUSTRIA
Model : RS1
Capacity : 13t/24 hours

Screen preforation (diameter): 4 mm
Inlet consistency (density) : 2.5-3.5 %
Reject consistency : 10 %
Model (Electro-mechanic) : Y225S-4-B3
Drive power (Electro-mech) : 37 kW

Rotating speed (Electro-mech): 1500 rpm

Design-consistency : 99 %

  1. 16) PULPING FIBERIZER
  2. Machine location : #1210
  3. (Refer to Flowchart – PL 2)
  4. Supplier/Brand : VOITH, AUSTRIA
    Model : FS1-B
    Screen diameter : 2,8 mm

    Model (Electro-mechanic) : Y250M-4/B3
    Drive power (Electro-mechanic) : 55 kW
  5. Rotating speed (Electro-mechan): 1480 rpm
  6. Design-consistency : 99 %
  1. (17) 1ST REJECT SEPARATOR /SCREEN (1)
  2. Machine location : #1215
  3. (Refer to Flowchart – PL 2)
  4. Supplier/Brand : VOITH
    Type/Model No. : KS 160/6E
    Flow capacity : 600 l/min

    Density : 1 %
    Inlet pressure (difference) : 0.16 Mpa
  5. Outlet pressure (difference) : > 0.06 Mpa
  6. No. (of screen/sorter) : 14 sets
  7. Design-consistency : 99 %
(18) 2ND REJECT SEPARATOR /SCREEN (2)
Machine location : #1216

(Refer to Flowchart – PL 2)
Supplier/Brand : VOITH (19) 3RD REJECT SEPARATOR /SCREEN (3)
Machine location : #1218

(Refer to Flowchart – PL 2)
Supplier/Brand : VOITH, AUSTRIA
Type/Model No. : 160/6R
Flow capacity : 600 l/min

Density : 1 %
Water pressure : 0.3 Mpa

Feature : Fractionation
No. (of screen/sorter) : 2 sets

Design-consistency : 99 %

2) Waste paper grades
US #3, #6 & #8 waste paper, Canadian #8 waste paper, ONP 70/30, newsprint, books and magazines etc.

3) Automation level equipped with:
(i) ABB QCS System for pulp and paper
(ii) Siemens PLC – SIMTIC DCS & Frequency Control System

Fully automatic Pulper Control through ABB accuray 1190 Masterview for:

  • Ply/Stock Loading Control (SLC)
  • Stock Initialization (SIC)
  • Multi-Ply Grade Change (MPGC)
  • Consistency Compensation (CCP)
  • Multi-Drystock Control (MDSC)
  • Multi-Headbox Control (MHC)

2. BOARD MACHINE

Major machineries from VOITH SULZER, Austria.

(1) FORMATION SECTION (3 LAYER OF WIRES)
Production capacity : 120t/day

Max. basis weight : 100-1100 g/m2

Paper width : 2400 mm

Machine width : 2460 mm

Wire width : 2900 mm

Speed : 30-120 m/min
Designed speed : 150 m/min

Lined-up : Left hand side
Wet roll (distance) : 3700 mm

Dry roll (distance) : 3650 mm

Drive powered by : A/C electro-mechanical,
frequency-controlled
speed
(2) HEADBOXES (3 SETS FOR 3 WIRES)
Machine location : #2402-1-3

(Refer to Flowchart BOARD)
Supplier/Brand : VOITH, AUSTRIA
Through-put capacity : 6500 l/min
Lip-beam drainage gap(width): 2700 mm

Mixer roll (diameter) : 120 mm

(3) WIRE SECTION
Machine location : #2201

(Refer to Flowchart BOARD)
Supplier/Brand : VOITH, AUSTRIA


(a) Top layer wire


Wire width : 2900 mm (change permissible)

Wire length : 7500 mm
Rod specification : 545 x 3050 mm

(diameter x length)

Top Lip specification : 800 x 3050 mm

(diameter x length)
No. 6 Electro-powered : A/C frequency-control
Drive power(Electro-mech) : 22 kW
Wire lead-in roll : 282 x 3050 mm

(diameter x length)
Wire lead-out roll : 550 x 3050 mm

(diameter x length):
No. 22 Electro-powered : A/C frequency-control

Drive power (Electro-mech) : 37 kW
(b) Core layer wire
Wire length : 14000 mm
Roll specification : 545 x 3050 mm

(diameter x length)
Swivel roll specification : 550 x 3050 mm

(diameter x length):
No. 3 Electro-powered : A/C frequency-control
Drive power (Electro-mechanic): 5 kW
Wire lead-out roll : 550 x 3050 mm

(diameter x length)
No. 4 Electro-powered : A/C frequency-control
Drive power (Electro-mechanic): 90 kW

FORMATION
Machine location : #2403

(Refer to FlowchartBOARD)
Supplier/Brand : VOITH, AUSTRIA
Former model: REVERSE DE-WATERING : DUO- ”D”
Wire width : 2900 mm

Wire suction : 3 kN/m
Wire lead-out roll : 550 x 3050 mm

(diameter x length)
No. 5 Electro-powered : A/C frequency-control


Drive power (Electro-mechanic) : 37 kW

(c) Base layer wire
Wire length : 18500 mm
Roll specification : 545 x 3050 mm

(diameter x length)
Roll specification : 650 x 3050 mm

(diameter x length)

No. 1 Electro-powered : A/C frequency control
Drive power (Electro-mechanic): 30 kW

Wire lead-out roll : 650 x 3050 mm

(diameter x length)
No. 2 Electro-powered : A/C frequency-control
Drive power (Electro-mechanic): 110 kW

(4) PRESS SECTION

LOCATIONS
(Refer to Flowchart BOARD) : PRE-PRESS #1  – #2506

  1. PRESS#3 – #2507
  2. PRESS#4 – #2505
Press roll (diameter x length): 650 x 3050 mm

No. 8 Electro-powered : A/C frequency-control
Drive power (Electro-mechanic): 37 kW
(5) DRYING SECTION

1st GROUP DRYER
No. of rolls (cylinders) : 10 pcs
Max. steam pressure : 0.4 Mpa

Diameter of rolls (cylinders) : 1500 mm

Hood : Half
Heat recovery : Air/Air2nd GROUP DRYER
No. of rolls (cylinders) : 10 pcs
Max. steam pressure : 0.4 Mpa

Diameter of rolls (cylinders) : 1500 mm

Hood : Half
Heat recovery : Air/Air

3rd GROUP DRYER
No. of rolls (cylinders) : 12 pcs
Max. steam pressure : 0.4 Mpa

Diameter of rolls (cylinders) : 1500 mm

Hood : Half
Heat recovery : Air/Air

4th GROUP DRYER
No. of rolls (cylinders) : 12 pcs
Max. steam pressure : 0.4 Mpa

Diameter of rolls (cylinders) : 1500 mm

Hood : Half

Heat recovery : Air/Air

5th GROUP DRYER
No. of rolls (cylinders) : 12 pcs
Max. steam pressure : 0.4 Mpa

Diameter of rolls (cylinders) : 1500 mm

Hood : Half

Heat recovery : Air/Air3. 3-COUCH CALENDAR
LOCATION: (Refer to Flowchart –BOARD): #2203

4. ABB QCS SYSTEM SCANNER & SENSORS
LOCATION: (Refer to Flowchart –BOARD): #2204

5. POPE REELER / WINDER
LOCATION: (Refer to Flowchart –BOARD): #2205

6. WINDER / RE-WINDER
LOCATION: (Refer to Flowchart –BOARD) : #3115

7. LAMINATION SECTION
LOCATION: (Refer to Flowchart – LAMINATION): #3101

Supplier/Brand : WOLFF & SCHON
MODEL : Set book board laminator

for in-line operation for multi-
fourdnier board machine

8. BOARD CUTTER
(Refer to Flowchart – LAMINATION): #3110
Supplier/Brand : PIZZOLATO, ITALY

9. PACKING LINE

10 WATER CLARIFICATION SYSTEM

Supplier/Brand : KROFTA S.A.
MODEL : KROFTA SUPPRACELL CLARIFICATION SYSTEM (SPC-40)

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