BRUDERHAUS-VOITH FINE PAPER MACHINE 170 TPD 60-170 GSM 3400 mm
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- Product ID: VAK10648
- Name: BRUDERHAUS-VOITH FINE PAPER MACHINE 170 TPD 60-170 GSM 3400 mm
STOCK PREPARATION, BROKE SYSTEM and APPROACH FLOW for FRESH FIBRES and WET STRENGTH BROKE
1 Pulper, 14m3, make WOLFF, Germany, year 1964, stainless steel tub, 3000mm diameter, batch operation, consistency 7%, with V-belt drive, 200kW, including horizontal bale conveyor 5800mm long, 1200mm width
1 Pulper, 14m3, make BRUDERHAUS, Germany, year 1981, stainless steel tub, 3000mm diameter, batch operation, consistency 7%, with V-belt drive 300kW, including 2 horizontal conveyors 5800mm long, 1200mm width
1 High-Consistency Broke Pulper, capacity 2t/h, make LAMORT, France, year 1991, stainless steel tub, 3000mm diameter, batch operation, consistency 17%, for the pulping of wet strength paper, including 2-part inclined bale conveyor 7900mm long, 1900mm width, with v-belt drive with motor. Conveyor belt equipped with inline reel splitter with 2000mm width for reels with max. 1000mm diameter
1 Broke pulper, stainless steel, make GRUBBENS, 7% consistency, 4000mm width, 2400mm length and 1500mm height, single rotor, v-belt drive with motor
1 Couch Broke Pulper with stainless steel tub, make BRUDERHAUS, rotor, v-belt drive with motor |
1 Dry Broke Pulper with stainless steel tub, make BRUDERHAUS, rotor, v-belt drive with motor |
3 Tanks 10m3 each made of stainless steel |
6 Chest agitators, side entry, make VOITH, rotor diameter app. 600mm, v-beltdrive with motor |
1 Deflaker, make SUNDS, year 1999, type Delflo TM, motor 280kW, 1480rpm |
1 Vertical-Screen, make SUNDS, year 1999, type Delta-Screen, incl. drive |
2 Conical refiners, make CLAFLIN, Type 202, with DEVELOMAX fillings, incl.drive with motor 250kW |
3 Double-disc refiners, make VOITH, Type SDM1, incl. drive with motor 400kW,1050Rpm. Disc design type 5.5.1 |
1 Drum Thickener, stainless steel vat, c.i. ends, compression design, stainlesssteel wire cover, 1220mm diameter, 4200mm length, incl. constant speed motorwith gearbox
1 Fibre Recovery Flotation System, make BERICA, year 1997, Type CF200,stainless steel tank split in 3 sections bolted with each other
1 3-stage Centri-cleaner system, make VOITH, type KS-200. 1st stage 17 cones,2nd stage 4 cones, 3rd stage 1 cone incl. fibre saver
1 Pressure Screen, make VOITH, year 1987, type GR20, stainless steel body,basket with holes, incl. drive
1 Reject vibrating screen, make VOITH, type 1000 with perforated screen
1 Basis weight control valve, make DEZURIK
Including all tanks, chests, agitators, pumps, valves, control valves, pipes andinstruments for measuring and control
PAPER MACHINE
1 Hydraulic Headbox, make VOITH, Type W-7500, 3700mm slice width, with tapered manifold, year of make 1981, with automatic top lip profile control by ABB, installed in 1998
1 Wire Part, make VOITH-DÖRRIES, cantilevered, made of stainless steel, equipped as follows:
*Breast roll 450mm dia with rubber cover and shake device
*Forming board made of SS with ceramic cover and ceramic foils
*1 Foil box, made of SS, with 7 ceramic foils
* 3 Foil boxes, made of SS, with 3 ceramic foils each
* 3 Foil boxes, made of SS, with 2 ceramic foils each
* 1 Vacu-Foil box with 6 ceramic foils
* 1 Wet suction box with slotted HDPE-cover
* 1 Dandy Roll 1200mm diameter, make NORDISCA, wire screen
makeNEF,including cleaning shower and drive
* 1 Wet suction box with slotted HDPE-cover
* 1 Single Foil, made of ceramic
* 9 Wet suction boxes with slotted HDPE-cover
* 1 Couch tail cutter, automatic with 2 needle jets
* 1 Suction couch roll 700mm diameter with bronze shell
* 1 Forward drive roll, 480mm dia with hard rubber cover
* 1 Wire HP-cleaning system, Type PERMAJET
* All wire rolls, rubber covered
* 1 Pneumatic wire guide, make SCHWARCK
* 1 electric wire stretcher
* All low and high pressure showers
Press Part, make VOITH-DÖRRIES, with suction pick-up press roll, 905mm diameter, rubber covered, and central press roll 900mm diameter for the 1st nip with app. 65kN/m nip load, 2nd nip by crown controlled NIPCO-roll 500mm diameter with 90kN/m linear nip load, 2nd press with rubber covered crown- controlled Nipco top roll and bottom press roll with 110kN/m nip load, 3rd press as offset press with rolls 590mmdiameter, Press Part complete with 2 felt runs and all felt conditioning equipment
Dryer Part, make BRUDERHAUS, with totally 37 drying cylinders 25 Dryers 1500mm diameter in the pre-dryer part
1st group with 5 cylinders in slalom felt |
2nd to 5th group with 4 drying cylinders each with top and bottom felt |
6th group with 5 dryers in the after dryer part, the 1st cylinder in this group is chrome plated |
7th group with 7 dryers in the 2nd after-dryer part |
The drying cylinders are designed for 3.5 bars steam pressure and are all equipped with Johnson-Rotary Sifons and Johnson steam joints on the tender side. Drying Cylinder Bearings equipped with central-oil lubrication system. All dryer groups complete with cleaning doctors (stationary), grease-lubricated felt rolls, felt guides and felt stretchers. Up from the 2nd group equipped pocket ventilation (Madeleine rolls), Cosed dryer part hood with electrically operated lifting doors on the 1st floor level and curtains in the basement, including all ventilation and extraction fans.Steam for the drying cylinders is supplied by a Cascade-type steam andcondensate system with 3 stages.
1 Breaker Stack
1 QCS Measuring Frame, make ABB, type SMART PLATFORM with traversingscanner for measuring of moisture and basis weight profile
1 Speed Sizer, Make VOITH, year 1997, suitable for the application of starch andpigments up to 10g/m2, including air turn, IR-Dryers make KRIEGER andcomplete starch preparation
1 QCS Measuring Frame, make ABB, type SMART PLATFORM with traversing
scanner for measuring of moisture and basis weight profile
1 Coater Type BILLBLADE, make BELOIT, with profile controlled bladeapplicator, complete including coating colour preparation, make CELLIER,suitable also for the preparation of carbonless coating colour
1 Soft Calander, Make KUESTERS, Type MAT-ONLINE BACK-TO-BACK, year1991 with a nip pressure of 100kN/m, 2 heated bottom rolls and 2 crown-controlled top swimming rolls
1 Quality Control System, make ABB, for basis weight and moisture profilemeasurement, jet wire ratio, opacity and smoothness
1 Pope Reel including reel spool magazine. Max. Reel diameter 1800mm
1 Reel spool stand with 8 reel spools.
1 complete machine multi-motor drive, make GEC-ALSTHOM for the papermachine including modern drive control make ABB
FINISHING HOUSE EQUIPMENT
* 1 Slitter Rewinder, make VOITH, Type 65 ML, year of make 1992,
with 8 slitter knifes, including new control system installed
in 2006 and edge trim removal system with baling press.
Max. unwind and rewind diameter 1800mm. Twin- drive motor
120kW,brake generator 120kW. Fan for edge trim removal.
* 1 Baling Press, make COMDEC PAAL, with auto-wire-tying,
bale size 900x650x110mm. Bale weight app. 400kg
COATING AND STARCH PREPARATION SYSTEM
* 4 stainless steel tanks with vertical agitators.
3 with 150m3 and 1 with 75m3
* 5 Expansion tanks for Latex, 4 with 25m3, 1 with 30m3
* 1 Mixer, make CELLIER, 5m3
* 1 High-shear Mixer, make CELLIER, type Revicell, for
carbonlesscoating, withstainless steel body
* 1 Starch Cooker, make CELLIER, jacketed,
made of stainless steel
* 2 tanks 3m3, made of stainless steel
* 10 additive tanks with computer controlled dosing pumps
* 1 Tank for Speedsizer, 7m3, made of stainless steel
with top entry agitator
* 3 Tanks for Bill-Blade Coater, 10m3, made of stainless steel,
with top entryagitators
* 2 Tanks for Bill-Blade Coater, 1m3, made of stainless steel,
with top entryagitator
* 4 Vibrating Screens, make CELLIER, model 12, 1200mm diameter,
made ofstainless steel with wire mesh cover
* 2 Vibrating Screens for Speedsizer, make CELLIER, model 12,
year 1997, made of stainless steel
* 3 Filter Cells, make CELLIER, type 550 OCS(2) and 400 OCS(1)
with slotted baskets
* 5 Silos for starch and clay, outside.
Make CELLIER incl. conveying system.
* Including all tanks, pipes, pumps, motors, valves,
instrumentation and control
AUXILIARIES
* 1 complete vacuum system with
1 vacuum pump, make NASH, type CL2001
1 vacuum pump, make NASH, type CL3002
1 vacuum pump, make NASH, type CL3001
1 vacuum pump, make SIEMENS
* Set of spare rolls and spare parts
* 1 Control system, make ABB, year 2003
Spare Parts :included as far as available
Technical Documentation :included as far as available