1700mm 180m/min 45TPD Corrugating Medium, Testliner
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- Product ID: VAK10612
- Name: 1700mm 180m/min 45TPD Corrugating Medium, Testliner
TESTLINER
General
Substance:112 - 180gsm Products:Corrugating Medium (CM), Test Liner (TL) Deckle width:1700mm before trim Design speed:180m/min Output : 45MT/DMachine Data
Made | 1995 rebuilt machine from Germany |
Fourdrinier | 4 cylinder Vats also available |
Head Box | 1 set |
Wire Section | 1 set |
Couch Broke pulper | 1 set |
Suction couch roll | 1 set |
Main press | 3 sets, Pre dryer x 10 sets |
MG Dryer | 1 set, After Dryer x 4 sets |
Swimming calender roll | 1 set from Hunt & Moscrop |
Reel drum | 1 set |
1998 - Renew reel change over system from conventional to pneumatic operated
Process Data
Electricity:450kwH/MT Natural Gas:160 sm3/MT Steam usage:2.5kg/kg of paper Pulp Yield:85% Chemical:RM100/MT to RM150/MT Water:20m3/MT Moisture entering dryer:51% Headcount:4 person/shift Runtime Efficiency:96%TECHNICAL SPECIFICATION
Fourdrinier Section Headbox Type: Open headbox Capacity: 8000LPM Slice width: 1900mm Consistency: 0.4% - 1.2% Wire Section G & LV Turboform x 1 unit Foil blades x 12 units Vacuum boxes x 6 units Low vacuum boxes x 2 sets Table roll x 2 units Suction Couch Roll Make: Fu-Fa Voith Size: Dia. 820mm x 2100mm FL Surface: bronze with drilled pattern of 8 numbers Breast Roll Size: Dia. 490mm x 2100mm FL Material: Bronze, hardness: 96¡shore A Type: Plain MAIN PRESS SECTION 1st Press Top Roll Size:Dia. 545mm x 2350mm FL Surface:stonite, hardness: 100¡shore A Type:Plain Bottom Roll Size:Dia. 640mm x 2580mm FL Surface:Rubber cover, hardness: 90¡shore A Type:Suction Nip Pressure:60kg/cm 2nd Press Top RollSize:Dia. 488mm x 2100mm FL Surface:steel Type:Plain Bottom Roll Size:Dia. 490mm x 2100mm FL Surface:Rubber cover, hardness: 87¡shore A Type:Plain Nip Pressure:100kg/cm 3rd Press Top Roll Size:Dia. 480mm x 2095mm FL Surface:stonite Type:Plain Bottom Roll Size:Dia. 510mm x 2090mm FL Surface:Rubber cover, hardness: 92¡shore A Type:Blind Nip Pressure:120kg/cm DRYER SECTION I
1stSection dryer | 4 unit |
Size | Dia. 1500mm x 1900mm FL |
Operating pressure | 3 bar |
Bearing | roller bearing |
2nd Section dryer | 5 units |
Size | Dia. 1500mm x 1900mm FL |
Operating pressure | 3,5 bar |
Bearing | roller bearing |
MG dryer | 1 unit |
Size | Dia. 3600mm x 2100mm FL |
Operating pressure | 3,5 bar |
Bearing | roller bearing |
3rd Section dryer | 4 units |
Size | Dia. 1800mm x 1900mm FL |
Operating pressure | 3,5 bar |
Bearing | roller bearing |
Vacuum pump No. 1, vat mould uhle box Model: FuFa Voith 7E Size: 1003 Capacity: 1200 CFM x 20" Hg Motor: 25hp x 750rpm x 55kw Vacuum pump No. 2, wire section vacuum box Model: Voith 7E Capacity: 1200 CFM x 20" Hg Motor: 25hp x 750rpm x 55kw Vacuum pump No. 3, couch suction roll Model: Voith 8E Capacity: 685 CFM X 20"Hg Motor: 100hp x 750rpm x 75kw Vacuum pump No. 4, 1st press suction Model: Voith 7E Capacity: 1200 CFM x 20"Hg Motor: 75hp x 750rpm x 55kw Vacuum pump No. 5, 1st press uhle box Model: Voith 5E Capacity: 420 CFM x 10"Hg Motor: 40hp x 750rpm x 30kw Vacuum pump No. 6, 2nd press uhle box Model: FuFa Voith 5E Capacity: 420 CFM x 10"Hg Motor: 40hp x 750rpm x 30kw Vacuum pump No. 7, 3rd press uhle box Model: FuFa Voith 5E Capacity: 420 CFM x 10"Hg Motor: 25hp x 750rpm x 22kw MAIN MOTOR (D.C.)
Made: Leroy Somer (France) Power: 180kw x 460V n: 1500rpm Instrumentation
* Stuff box level control loop x 2 * Stock flow control loop x 2 * White water pit control loop x 1 * CRC control loop x 2
Rewinder
* Max Speed: 750mpm * Power: 80kw * Output: 40 ton per day * Unwind Max Reel: Dia 1400mm * Reel Width: 1780mm * Substance: 120-600gsm
* Min TrimWidth: 300mm * Winded Reel: Dia. 1220mm * No of Slitter: 3 Others: - Airflex Unwind Brake - Winder Drum Cone Pulley Drive - Disc & Multi-Grooved Slitter Knives - Pneumatic Winder Core Chuck, Rider Roll & Roll Ejector. Stock Preparation: Belt Conveyor, Motor: 1.1kw x1500rpm VS pulper Made: FUFA Voith Size: 26m3 Screen plate: 10mm Motor: 185kw x 955rpm Contaminex Made: FUFA Voith Size: CN10 Motor: 45kw x 1465rpm Screen Drum Made: Fu-Fa Voith Size: 2 Screen peforation : 12 mm Motor: 5.5kw x 955rpm High Density Purifier Made: FUFA Voith Size: T2 Motor: 4kw x 1500rpm Turbo Separator (ATS10) Made: Voith Size: ATS10 Screen plate: 3.0mm Motor: 90kw x 1000rpm Vibration Screen Type: F-1000 Screen plate: 6mm Motor: 3.7kw x 1450rpm Cyclotech CT108 Made: Cyclotech Flow capacity : 108 m3/h (1800 l/min) Quantity : 4 units Celleco CLP206 Cleaner Made: Celleco Type : Celleco CLP 206/500 II-R Flow capacity : 500 L/min Quantity : 1 unit UVF200 Screen Made: Black Clawson Size: 200 Screen basket: 0.20mm Motor: 55kw x 1470rpm Vertical Screen Made: FUFA Voith Size: 10 Screen plate: 0.25mm Motor: 15kw x 1455rpm 3¡ X-Clone light Removal cleaner Made: Black Clawson Type : Throughflow Quantity : 6 pcs Vibration Screen Type: F-1000 Screen plate: 3.0mm Motor: 4kw x 1450rpm Thickener #1 Size: Circ 4710mm x 2770mm FL Motor: 7.5kw x 1450rpm Wire mesh: 50 Thickener #2 Size: Circ 4710mm x 2770mm FL Motor: 7.5kw x 1450rpm Wire mesh: 50 Refiner Made: FUFA Voith Type: OSDM Disc diameter: 500mm Motor: 250kw x 978rpm