2-Ply White Top Testliner/ Board Machine
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- Product ID: VAK10806
- Name: 2-Ply White Top Testliner/ Board Machine
TECHNICAL DATA
Width of machine trimmed max. 2.520 m
Basis weight 125 – 200 gsm
Top layer 32 -40 gsm
Production 10 t/ h
80.000 t/ year
Efficiency machine ( 360 days / year ) 94 – 96 %
Machine speed max. 550 m/min
Energy Comsumption
Steam 19 t / h
Gas 28-32.000 m3/ d
Electrial 119.000 kW/ d
Voltage 400 Volt
Fresh water 1.200 m3 / d
DESCRIPTION OF EQUIPMENT
Stock Preparation Top layer for white waste 100 t / d 1 Steel Conveyor belt 1 High consistency pulper Wolff 15 m3 Motor 200 KW 1 Pump Contaminex, holes 10 mm 1 Sorting drum Wolff 1 Turbowasher Voith 2,4 mm 1 DIP system Voith Ecocell 1 mixing cell 3 flotation cells 1 secondary cell 1 Disc filter Voith Hydrodisc 15 Discs 1 Twinwirepress Escher Wyss 1 Dispersion System Krima max. 120 t/ d Disperger 300 kW Approach flow 3 stage cleaners Voith KS 160 2 stage screens 1 horizontal sorter Finckh slots 0,3 mm 1 Minisorter Voith slots 0,25 mm Bottom layer for mixed waste 150 t /d 1 Steel Conveyor belt 1 Low consistency pulper Wolff 15 m3 Motor 250 kW 1 Pump Contaminex 1 Fiberizer Voith F1T 1 Sorting Drum Wolff 1 Turboseperator Voith ATS 20 1 Turbowasher Voith 2,8 mm holes 1 Dispersion System Krima max. 150 t / d Disperger 300 kW 1 DD Refiner Voith 300 kW Aproach flow 3 stage Cleaners Voith KS 160 3 stage screens 1 Sorter Voith VST 21 0,3 mm slots 1 Sorter Voith VST 11 0,3 mm slots 1 Minisorter Voith MST0,5/0,5 0,25 slots PAPERMACHINE Top layer wire part Hydraulic Headbox BTF pond width 2.760 mm With radial tower, dilution controll manual Wire part Width 2.900 mm Length 17,6 m 3 Foil boxes 3 Vacuu foils 3 flat boxes Dandy roll Bottom layer wire part Hydraulic headbox BTF pond width 2.760 mm With radial tower, dilution control automatic Wire part Width 2.900 mm Length 38,6 m Wire table 3 foil boxes 3 low vacuum boxes 3 Flat boxes Dandy ( from top wire ) 1 Trivac with 3 boxes Edge cutter and Tail cutter EMA Suction couch roll (with lumpbreaker with felt 30 kN / m)
Dryness after wire 25 -27 %
Presspart Suction press Er-We-Pa 1. Nip double felt 80 KN / m 2. Nip 100 KN / m Jumbo press 275 kN/ m Voith ( Dörries ) single felt
Dryness after presses 48 -51 % Dryerpart 33 Cylinders (4 groups)
1 Single cylinder diam. 1.250 mm, face 2.750 mm 22 Cylinders diam. 1.500 mm, face 2.750 mm, 2,7 bar 10 Cylinders diam. 1.500 mm, face 2.750 mm, 8 bar Rotated Syphon and bars 1+2. Group bottom high pressure wire cleaning Felt rolls covered Rope system with loose discs Silent drive with DC Motors (Siemens) Closed hood with head recovery Popereel Horizontal
Reel diam. max. 2.450 mm Reelspool magazin QCS System Valmet Damatic Scanner Moisture and Basic weight Regulation in MD Basis weight regulation in CD Vacuum System 5 Nash pumps 904 / M2 (200 kW) 2 Jonson low vacuum 22 / 30 KW
Rewinder Dubble drum machine Mechanical brakes Speed max. 1.700 m/min Width trimmed 2.520 mm Unwind diam. 2.450 mm Roll dia max. 1.450 mm Motors DC Siemens 2 x 58 KW Weighbridge for reels incl. registration system Cranes 1 Machine crane 16 t 1 Crane 10 t 1 Crane 2 x 5 t Air compressor 2 compressor Kaeser 55 / 75 KW Steam boiler 1 Boiler with two burner Standard Kessel 20 t / h Gas – light oil Pressure max. 12 bar Included Water preparation Economizer for heat recovery Electrical network 400 Volt 3 Transformers 20 KV / 400 Volt 2 Transformer 2,5 MVA 1 Transformer 1,6 MVA Waste Water Two sedimentation units 1 x 160 m3 1 x 130 m3 Waste water to effluent plant of city Solids 100 mg / l CSB 3-4.0000
Stock Preparation Top layer for white waste 100 t / d 1 Steel Conveyor belt 1 High consistency pulper Wolff 15 m3 Motor 200 KW 1 Pump Contaminex, holes 10 mm 1 Sorting drum Wolff 1 Turbowasher Voith 2,4 mm 1 DIP system Voith Ecocell 1 mixing cell 3 flotation cells 1 secondary cell 1 Disc filter Voith Hydrodisc 15 Discs 1 Twinwirepress Escher Wyss 1 Dispersion System Krima max. 120 t/ d Disperger 300 kW Approach flow 3 stage cleaners Voith KS 160 2 stage screens 1 horizontal sorter Finckh slots 0,3 mm 1 Minisorter Voith slots 0,25 mm Bottom layer for mixed waste 150 t /d 1 Steel Conveyor belt 1 Low consistency pulper Wolff 15 m3 Motor 250 kW 1 Pump Contaminex 1 Fiberizer Voith F1T 1 Sorting Drum Wolff 1 Turboseperator Voith ATS 20 1 Turbowasher Voith 2,8 mm holes 1 Dispersion System Krima max. 150 t / d Disperger 300 kW 1 DD Refiner Voith 300 kW Aproach flow 3 stage Cleaners Voith KS 160 3 stage screens 1 Sorter Voith VST 21 0,3 mm slots 1 Sorter Voith VST 11 0,3 mm slots 1 Minisorter Voith MST0,5/0,5 0,25 slots PAPERMACHINE Top layer wire part Hydraulic Headbox BTF pond width 2.760 mm With radial tower, dilution controll manual Wire part Width 2.900 mm Length 17,6 m 3 Foil boxes 3 Vacuu foils 3 flat boxes Dandy roll Bottom layer wire part Hydraulic headbox BTF pond width 2.760 mm With radial tower, dilution control automatic Wire part Width 2.900 mm Length 38,6 m Wire table 3 foil boxes 3 low vacuum boxes 3 Flat boxes Dandy ( from top wire ) 1 Trivac with 3 boxes Edge cutter and Tail cutter EMA Suction couch roll (with lumpbreaker with felt 30 kN / m)
Dryness after wire 25 -27 %
Presspart Suction press Er-We-Pa 1. Nip double felt 80 KN / m 2. Nip 100 KN / m Jumbo press 275 kN/ m Voith ( Dörries ) single felt
Dryness after presses 48 -51 % Dryerpart 33 Cylinders (4 groups)
1 Single cylinder diam. 1.250 mm, face 2.750 mm 22 Cylinders diam. 1.500 mm, face 2.750 mm, 2,7 bar 10 Cylinders diam. 1.500 mm, face 2.750 mm, 8 bar Rotated Syphon and bars 1+2. Group bottom high pressure wire cleaning Felt rolls covered Rope system with loose discs Silent drive with DC Motors (Siemens) Closed hood with head recovery Popereel Horizontal
Reel diam. max. 2.450 mm Reelspool magazin QCS System Valmet Damatic Scanner Moisture and Basic weight Regulation in MD Basis weight regulation in CD Vacuum System 5 Nash pumps 904 / M2 (200 kW) 2 Jonson low vacuum 22 / 30 KW
Rewinder Dubble drum machine Mechanical brakes Speed max. 1.700 m/min Width trimmed 2.520 mm Unwind diam. 2.450 mm Roll dia max. 1.450 mm Motors DC Siemens 2 x 58 KW Weighbridge for reels incl. registration system Cranes 1 Machine crane 16 t 1 Crane 10 t 1 Crane 2 x 5 t Air compressor 2 compressor Kaeser 55 / 75 KW Steam boiler 1 Boiler with two burner Standard Kessel 20 t / h Gas – light oil Pressure max. 12 bar Included Water preparation Economizer for heat recovery Electrical network 400 Volt 3 Transformers 20 KV / 400 Volt 2 Transformer 2,5 MVA 1 Transformer 1,6 MVA Waste Water Two sedimentation units 1 x 160 m3 1 x 130 m3 Waste water to effluent plant of city Solids 100 mg / l CSB 3-4.0000
