Foudrinier 3 Ply, plasterboard liner, fluting, PM 4370mm, 140-400 gsm
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- Product ID: VAK10605
- Name: Foudrinier 3 Ply, plasterboard liner, fluting, PM 4370mm, 140-400 gsm
PAPER MACHINE 6
First Commissioned:1967
* F6 – water usage – 8 kl/t
* F6 – Electricity – 505 kw/t – this is mainly a result of the site layout
* F6 – Steam – 2.4 t/t
Current Grades
* Plasterboard Liner, Backboard, 180gsm
* Coloured Plasterliner
* Recycled Liner 143, 168, 183
* Recycled White Liner 143, 168
* Fluting Mediums 143, 170
* Pasting Grades 500, 600 um
Grammage range | 140 – 400 gsm |
Mechanical speed | 500 mpm |
Operating speed | 170 – 500 mpm |
Deckle at Winder | 4370 mm |
Forming Section:
* Walmsley
* Fourdrinier / Belbond
* 3 ply
* Upgraded in 1994 to Belbond
* Automated CD grammage slice adjuster
Press Section:
* 4 Nip press
* 1st Double
* 2nd Single Vacuum
* 3rd Blind drilled / Micro
* 4th Blind drilled / Micro
* Venta – Nipinverted Nip
* Inverted Suction
Dryers:
* 60 Dryers
* 1525mm diameter
* 4 Sections
* 3 Pre Dryers – 48 Dryers
* 1 Post Dryer – 12 Dryers
* Walmsley
Size Press:
* Horizontal Size Press
* Located after Dryer No. 48
* Automated CD Moisture control – Honeywell Aquatrol
Calenders:
N/A
Coating Units:
N/A
Reeler:
* Beloit / Walmsley
* 4450mm at Reeler
Winder:
* Beloit M18 GR72
* Twin Drum
* Max Speed 1370mm
* Max Trimmed Width 4400mm
Drives:
* Harland
Controls:
* ABB QCS / DSC – 2003
* Reeler scanner – gsm, moisture, thickness
* Size Press Scanner – Moisture
Waste Paper Plant:
* Approx 20tph
* Continuous Hydrapulper
* Cleaners, Screens and Thickner
* Asplund Dispersal Plant
* 2 x Bauer Centricleaners
* 2 x primary centri screen
* 1 x 2nd centri screen
* 2 x Black Clawson Prim Slot Screen
* 1 x Black Clawson 2nd slot screen
* 1 x Blackclawson 20PSB tertiary slot screen
* Primary and 2nd x clones
* 1 x disc thickener
* 2 x Dorr Oliver thickners
* 1 x rotating thickner
* 5 x Jones 3000 refiners
* 1 x Jones DD 2000 refiner
Power Plant:
* 2 x Gas boilers / water tube / turbines
* 103 tonnes of steam and 14.5 mg of power per hour
Additional:
* Dry Starch make down system
* Jet Cooker
* Kadant Lamort DAF
* Auto strapping units
* Conveyors / Elevators
* Voith Fibron Tail feeder
* Secondary Pulping liner – 2 x conveyors + 2 x 5tph batch pulpers
* Mason Scott Re winders – 60 and 100 inch
Machine Efficiency:
* Time Efficiency 91%
* Finishing 96.5%
Furnish:
* 80% OCC / 20% MWP