Varaoke International Oy

https://varaoke.eu/products/coaters-and-laminators/offline-coater-3860mm-115-300-gm2/

A register description in accordance with Section 10 of the Personal Data Act (523/99)

1. Register holder
Varaoke International Oy
Business ID: 0925191-4
Kullervonkatu 20 B 112
33500 TAMPERE
Tel: +358 10 292 2090

2. Contact person in matters relating to the register
Harri Aikio
Kullervonkatu 20 B 112
33500 TAMPERE

3. Register name
The marketing and analytics register of Varaoke International Oy

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The purpose of the register is to take care of the customer relationship between the register holder and the customer, as well as marketing and communications. The management of the register and the handling of the data can be outsourced to the co-operative partner of the register holder, who has committed to complying with this register description.

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The register may contain the following information about the customer:
– Name
– Telephone number
– Address
– E-mail address
– The name and business ID of the organisation
– Contact log

6. Data sources in compliance with the regulations
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7. Passing on of data in compliance with the regulations
The register holder will not pass on the data to outside parties except for the co-operative partner of the register holder mentioned in point 4, unless actions by the Finnish authorities require it to do so.

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Sulje [x]

Offline Coater 3860mm, 115-300 g/m2

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  • Product ID: VAK10756
  • Name: Offline Coater 3860mm, 115-300 g/m2

OFFLINE COATER
Four blade coating stations

Machine speed 750 – 1050 m/min (designed 1200 m/min)
Grammage 115-300 g/m2
Reel width 3860 mm
Jumbo reel diameter 2400 mm
Jumbo reel weight 19 t
Jumbo reel + bar weight 22 t
Drive power 400 V
Drive side Left in paper run direction
Machine length 94 m

1       Unwinder

Valmet (1989)
Automatic splice from full speed
Max diameter 2400 mm

2       1st stage coating with coating stations 3 and 4

Valmet Auto Blade

  • Automatic MD-coatweight control (Autoblade constant tip angle)
  • Automatic CD-profiling with Procoat (2002)

Drying

  • Electric IR, Compact 1300 kW (2009)
    • CD moisture control
  • Three air dryers
    • Power Float+ nozzles (2009 and 2011)
    • 11,5 bar steam heated

Automatic backing roll cleaner on 4th station
AC drives at middle layer coater (ABB ACS 800, 2011)

3       2nd stage coating with coating stations 5 and 6

Jagenberg Combi blade

  • Automatic MD-coatweight control with blade angle
  • Manual CD-profile control
  • Automatic backing roll cleaning on both stations

Drying

  • Electric IR, Itronic 2080 kW
    • CD moisture control
  • Three air dryers
    • 11,5 bar steam heated
  • After 5th station 5 drying cylinder (used with low grammages < 200 g/m²)

Before reeler

  • 2 drying cylinders, but not used
  • 2 cooling cylinders
  • Water cooling, temperature 27 °C

DC drives at top layer coating section

4       Reeler

  • Automatic jumbo reel changeover with TUSA Standar III
  • Soft reel drum
    • Akhydril G rubber
    • Hardness P&J 10 ±2

5       Steam and Condensate systems

  • 11,5 bar steam for air dryers
  • 3,5 bar steam for drying cylinders

6       Air systems

  • Heat recovery for exhaust airs

7       Control Systems

7.1     QCS

Honeywell DaVinci (2001)
Five frames (HW 4000 Precision Scanner)

  • Unwinder
    • Basic weight, moisture
  • After 3rd, 4th, 5th, 6th coating stations
    • Basic weight, moisture and coat weight (calc.)

7.2     DCS

Honeywell

  • Middle layer coating (3rd and 4th stations)
    • Alcont 1
  • Top layer coater (4th and 5th stations)
    • Total Plant Alcont
      • Master

7.3     MCS

Siemens S7-400 (2009-2011)

7.4 Coating Kitchen

  • Control system licenses and some PCs are owned by third part suppliers
  • Cranes are not included in the scope, but can be used during demolition
  • Cables are not included in the scope (should be cut after safety switch)
  • Most of the documents are in electronic format
    Old docs in GP4-format (images) and new docs in DWG-format (AutoCAD)
  • Machine specific spare parts are included in the scope,
    rest spare parts will be clarified later on

Mixers

  • Cellier
  • 2x 7m³ mixers. One for 1st stage coating and other for 2nd stage coating.
  • 2x Scales for coating components

Screening with shaking sieves

  • Cellier
  • 6 for 1st stage coating,  6 for 2nd stage coating and 4 for clay

Clay elutriator with silo and conveyors

  • Cellier
  • Silo 60 m³ and discharge equipment’s
  • Own scale for clay
  • Mixer, 16t dry Clay for one batch
  • Motor 6 kV

Ultrafilter

  • Valmet
  • Shaking sieve and pressure screen before ultrafilter
  • Capacity 7,5 m³/h, concentrate solids 30-35%
  • 60 membrane packs, filtrate area 60 m²

CMC silo

  • 21 m³
  • 2x scale and discharge screw

Starch silo

  • Silo 70m³
  • Cooker not available!!!

DCS
Honeywell Total Plant Alcont (2001)

  • Common with DCS of the off machine coater’s

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