Varaoke International Oy

https://varaoke.eu/products/paper-machines/complete-paper-mill-for-production-of-600-tpd-newsprint-and-printing-paper/

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Varaoke International Oy
Business ID: 0925191-4
Kullervonkatu 20 B 112
33500 TAMPERE
Tel: +358 10 292 2090

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Harri Aikio
Kullervonkatu 20 B 112
33500 TAMPERE

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Sulje [x]

COMPLETE PAPER MILL for Production of 600 tpd Newsprint and Printing Paper

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  • Product ID: VAK10417
  • Name: COMPLETE PAPER MILL for Production of 600 tpd Newsprint and Printing Paper
SCOPE OF EQUIPMENT

Consisting of:

STOCK PREPARATION

Designed for the use of virgin pulp.

COMMON STOCK AND WATER SYSTEMS FOR BOTH LINES


Pulping

1 Pulper, make Black Clawson, Type Hydrapulper 17”, year of make 1970, pulper vat made of carbon steel with inside SS-lining. Motor 375 kW, including inclined pulper conveyor app. 15 m long

3 Pulper, make Black Clawson, Type Hydrapulper 16”, year of make 1963 – 1967, pulper vat made of carbon steel with inside SS-ligning, motor 375 kW, each pulper including inclined pulper convexor app. 15 m long. The SS-lining of one pulper is damaged.
Talcum and Kaolin Preparation
Including big-bag discharging system, silos, vibration screens, dissolving tanks with agitators, storage tanks, pipes, valves and pumps

Alum Preparation
Including silos, vibration screen, dispersion system, dissolving tank with agitators, storage tank, pipes, valves and pumps
LINE PM 1

Stock Preparation

1 4-stage Centrifugal Cleaner Station, make CELLECO, Type VORJECT 206, year of make 1963, with 1st stage 26 cones, 2nd stage 26 cones, 3rd stage 16 cones and 4th stage 6 cones.

1 Double-Disc Refiner, make JONES-BELOIT, Type DD 3000 J34R, year of make 1971, Motor 500 kW

1 Disc-Filter, make BELOIT, Type POLYDISK, 3600 mm dia incl. drive
Approach Flow System

5 Pressure Screens, make BLACK CLAWSON, Type SELECTIFIER 30P, year of make 1962, Motor 30 kW, with hole and slot screen baskets

1 5-stage Deculator-System, Make CLARK VICARIO, year of make: 1976, with ceramic cone inlets, total throughput 54.000 l/min, 1st stage 120 cones, 2nd stage 36 cones, 3rd stage 13 cleaners, 4th stage 3 cleaners, 5th stage 3 cones, including 2 vacuum pumps, make NASH with motors 110 and 22 kW.

2-stage fan pump system with DC-drive
Broke System

1 Couch and Press-Broke Pulper
1 Dry-Broke Pulper
1 Finishing House Broke Pulper , make Black Clawson, Type
10”, Motor 190 kW, including broke conveyor belt
1 Drum Thickener




LINE PM 2

Stock Preparation

1 4-stage Cleaner station, make CELLECO, Type VORJECT 202, year of make 1968 with totally 157 cones in 4 stages.

3 Double-Disc Refiners, make JONES-BELOIT, Type DD 3000 J34R, year of make 1967 – 1971, Motor 500 kW

1 Disc-Filter, make BELOIT-COMECART, type JPTK, year of make 1990, capacity 11.000 l/min




Approach Flow System

3 Pressure Screens, make BELOIT, Type B14, year of make: 1967, with motors 30 kW, with slotted and hole screen baskets


1 5-stage Deculator-System, make CLARK-VICARIO, year of make 1968, 1st stage 35 cones, 2nd stage 7 cones, 3rd stage 2 cones, 4th stage 3 cones, 5th stage 3 cones including 2 vacuum pumps

1 2-stage fan-pump system with DC-drives



Broke System
1 Couch and Press Broke Pulper in paper machine basement
1 Dry Broke Pulper in paper machine basement
1 Finishing House Broke Pulper, make GRUBBENS, type 12S,
Motor 75 kW incl. conveyor

PAPER PRODUCTION

PM 1
Second-hand Fourdrinier Type Paper Machine

Type : Fourdrinier
Manufacturer/Year : BELOIT 1968
Grade production : Newsprint, Improved newsprint,
directory paper
Basis Weight : 45 g/m2
Working speed max. : 915 m/min
Average Production Speed : 850 m/min
Capacity : up to 240 t/d
Trimmed width : 5.300 mm
Drive Side : right in paper run direction


Consisting of:

• Hydraulic Headbox 5842 mm pond width, make BELOIT,
hydraulic Type CONVERFLOW with manual top lip adjustment by micro-spindles, with tapered Manifold

• Wire Part, Type Fourdrinier, total length 19.6 m, with
roll-out system for wire change, wire part frames made of welded carbon steel with stainless-steel lining, rubber covered breast roll with breast-roll shake system, forming board with ceramic cover, 28 foils made of ceramic, 7 suction boxes with ceramic covers, suction couch roll with bronze shell, forward drive roll rubber covered, wire guide rolls rubber covered, pneumatic wire guide, electric-mechanic wire stretcher, low and high-pressure cleaning showers.

• Press Part, Type TWINVER, with 3 nips, suction pick-up
roll picks up the sheet from wire and transfers to first nip which is a suction press roll against a central granite roll for the 1st nip and a grooved Venta-Nip top press roll for 2nd nip, straight-thru press in 3rd nip with smooth top press roll and grooved Venta-nip bottom felt roll, 2 top and 1 bottom felt run including felt conditioning equipment,

• Dryer Section with 52 cast-iron drying cylinders 1522 mm
dia, 5.2 bars steam pressure
1st group 11 drying cylinders plus 2 felt dryers, with
Slalom felt run
2nd group 13 drying cylinders with top and bottom felt
run
3rd group 15 drying cylinders with top and bottom felt
run
Gap for Breaker stack. Breaker stack has been removed.
4th group 13 drying cylinders with top and bottom felt
run
All drying cylinder bearings connected to central-oil
lubrication system
Dryer Part equipped with a entirely closed hood, make
BRUNSCHWEILER, with insulated hood panels, controlled air ventilation and vapour extraction.
Steam and Condensate System Cascade-Type

• Machine Calander with 6 calander rolls, top roll 813 mm
dia and bottom roll 559 mm dia are swimming (crown- controlled) rolls

• QCS, make MEASUREX 2000, for measuring of basis weight
and moisture profile.

• Standard Pope Reel for winding up reels of max. 2000 mm
dia, including reel storage stand

• The paper machine is driven by a line shaft drive
equipped with big special gearboxes for each drive point (not belt drive) with remote speed adjustment. Main Motor 750 kW.

• Vacuum System includes 2 Turbair-Systems, make SULZER,
Type RC4A-4N-80 with motors 1360 kW, year of make 1962, with central oil lubrication system
• Hall Cranes

1 Bridge Crane No. 1, 20 t, make DEBARTOLOMEIS
1 Bridge Crane No. 2, 30 t, make DEBARTOLOMEIS
1 Bridge Crane No. 3, 20 t, make DEBARTOLOMEIS
1 Bridge Crane No. 4, 20 t, make DEBARTOLOMEIS
All cranes installed in 1990.

PM 2
Second-hand Fourdrinier-Type Paper Machine

Make : BELOIT ITALIA
Type : Fourdrinier
Year of make : 1968
Working Width at Pope : max. 6400 mm
Basis Weight : 34 – 70 g/m²
Paper Grade : Newsprint, Improved Newsprint,
Phone Directory, SC-Paper,
Printing & Writing
Design Speed : 915 m/min
Production Speed : 850 m/min average

Consisting of:

• Pressurised Headbox, make BELOIT, with rectifier
rolls and with manual top lip adjustment by micro-spindles, with tapered Manifold. The headbox has been dismantled and stored in the storage hall.

• Wire Part, Type Fourdrinier, total length 19.6 m,
with roll-out system for wire change, wire part frames made of welded carbon steel with stainless-steel lining, rubber covered breast roll with breast-roll shake system, forming board with ceramic cover, 23 foils made of ceramic, 6 suction boxes with ceramic covers, suction couch roll with bronze shell, forward drive roll rubber covered, wire guide rolls rubber covered, pneumatic wire guide, electric-mechanic wire stretcher, low and high-pressure cleaning showers.

• Press Part, Type TWINVER, with 3 nips, suction pick-up roll
picks up the sheet from wire and transfers to first nip which is a suction press roll against a central granite roll for the 1st nip and a grooved Venta-Nip top press roll for 2nd nip, straight-thru press in 3rd nip with smooth top press roll and grooved Venta-nip bottom felt roll, 2 top and 1 bottom felt run including felt conditioning equipment. Press rolls have been removed and are stored in the machine hall and in workshop for overhaul. Partly overhauled already.

• Dryer Section with 56 cast-iron drying cylinders 1522 mm
dia, 5.2 bars steam pressure
1st group 8 drying cylinders, with Slalom felt run
2nd group 12 drying cylinders, with Slalom felt run
3rd group 12 drying cylinders with top and bottom felt run
4th group 11 drying cylinders with top and bottom felt run
Gap for size press. Size press has been removed.
5th group 6 drying cylinders with top and bottom felt run
6th group 7 drying cylinders with top and bottom felt
All drying cylinder bearings connected to central-oil
lubrication system
App. 20 drying cylinders are dismantled and stored in the
machine hall and maintenance shop for grinding and overhaul. App. 10 have been overhauled.
Dryer Part equipped with a entirely closed hood, make
BRUNSCHWEILER, with insulated hood panels, controlled air ventilation and vapour extraction.
Hood top cover has been dismantled for removal of drying
cylinders and is stored in the Steam and Condensate System Cascade-Type

• Machine Calander with 6 calander rolls, top and bottom roll are swimming (crown-controlled) rolls

• QCS, make MEASUREX 2000, for measuring basis weight and moisture profile.

• Standard Pope Reel for winding up reels of max. 2000 mm dia, including reel storage stand

• The paper machine is driven by a multi-motor DC-drive. The motors are dismantled and stored in the maintenance shop for checking and overhaul.

• Vacuum System with
2 Turbair-Systems, make SULZER, Type RC4A-4N-80 with motors
1360 kW,year of make 1 x 1962, 1 x 1968, with central oil lubrication system
2 Waterring Vacuum Pumps, Make NASH, Type CL 600 with motor
250 kW/each

• Hall Cranes
1 Bridge Crane No. 1, make CERETTI, one hoist with 25 t,
one with 12.5 t
1 Bridge Crane No. 2, make CERETTI, one hoist with 40 t,
one with 25 t
1 Bridge Crane No. 3, make CERETTI, two hoist 25 t/each.
All cranes installed in 1990.





FINISHING HOUSE EQUIPMENT

Supercalanders

For PM 1
• 2 Supercalanders
Make: HAUBOLD-ECK
Type: RKH-12 with 12 rolls
Year of make: 1963
Working Width 5450 mm
Max. Working speed: 800 m/min
Max. Linear Nip Pressure: 300 kN/m
With 4 swimming rolls, chilled-iron and
cotton-covered calander rolls
Including service elevator.
Motors 750 / 40 / 40 kW

For PM 2
• 2 Supercalanders
Make: ECK
Type: RKH-12 with 12 rolls
Year of Make: 1967
Max. Working Width: 6100 mm
Max. Linear Nip Pressure: 300 kN/m
With 4 swimming rolls, chilled-iron and
cotton-covered calander rolls
Including service elevator.
Motors 935 / 80 / 40 kW




Slitter Rewinders

For PM 1
2 Slitter Rewinder
Make: BELOIT
Type: L20
Year of make: 1962
Type: 2-drum
Working width: max. 5534 mm
Max. Working Speed: 2000 m/min
No. of slitting knifes: 6
Braking device: Mechnical
Motor: 2 x 135 kW/each

For PM 2
1 Slitter Rewinder
Make: BELOIT
Type: L24
Year of make: 1967
Working Width: 6400 mm
Max. working speed: 2000 m/min
No. of slitting knifes: 8
Braking device: Mechanical
Motor: 2 x 135 kW

1 Slitter Rewinder
Make: JAGENBERG
Type: VARITOP 895-150 – Centre-drum
Year of Make: 1997
Working Width: 6400 mm
Max. working speed: 2200 m/min
No. of slitter knifes: 10
Knife positioning: electric, programmable
Braking device: electric
Motor: 1 x 250 kW, 1 x 283 kW

1 Salvage Rewinder
Make: JAGENBERG
Type: 40
Year of make: 1963
Working width: 2400 mm
Operation Speed: max. 700 m/min
Motor: 35 kW
Reel Wrapping Systems

1 Reel Wrapping System
Make: LAMB
Year of make: 1962
Capacity: max. 1500 reel/24h
Max. reel dia: 1500 mm
Max. reel length: 2500 mm
Including reel conveyor, reel catcher, weighing system,
hot melt gluing system,
with common labelling system for both wrappers.



OTHER EQUIPMENT

Starch and coating colour preparation section for Size press (never used).
• CELLIER clay slurry disperser and coating colour preparation
• 2 Coating solution vibrating screen
• 2 Clay dispersion equipment with dumping pumps



Effluent process water equipment
Type: Biological/Mechanical
Max. Capacity: 1200 m³/h
BOD = 25 ppm
COD = 50 ppm
SST = 60 ppm
Consisting of:
• 2 water floaters
• 1 Process sludge Press.
• 1 Control station.



Compressed air equipment.
• 1 Air Compressor, make ATLAS COPCO, type GA375-7.5
• 1 Air Dryer, make ATLAS COPCO, type FD 16
• 1 Air Compressor, make ATLAS COPCO, type ZR-4
• Piping network for power and instrument air distribution.




Fresh Water Filter Station
• 1 Fresh-Water Filter, make FLUXA, Type M3122 P


Fibre Recovery System
• 1 Fibre-Recovery Flotation System, make KROFTA, type SDF65, year of make 1980, Throughput 24.000 l/min. Vat 25 m dia x 7 m height.

Transformers
• 1 Transformer 500 KVA
• 1 Transformer 750 KVA
• 2 Transformers 1300 KVA
• 1 Transformer 1500 KVA
• 3 Transformers 1650 KVA
• 1 Transformer 2000 KVA
• 7 Transformers 3000 KVA
• 1 Transformer 4500 KVA
• 1 Transformer 7000 KVA
Weighing and Internal Transportation
• Truck weighing bridge flatcar.
• 6 Forklifts
• 2 limousines
• Various heavy-load trailers



Mechanical Workshop Equipment
• 1 Roll Grinder, make FARREL-GIUSTINA, year of make
1963, for max. roll dimensions 1067 mm diameter, 8831 mm roll face length, with cambering device
• 1 Roll Grinder, make FARREL-GIUSTINA, year of make
1979, for max. roll dimensions 1260 mm diameter, 10.000 mm length, with cambering device
• 1 Electronic Balancing Machine, make CEMB, year of
make 1967, for the dynamical balancing of paper machine rolls
• 1 Vertical press, make ECK, year of make 1979, for
recovering of super-calander soft rolls with new cotton covers
• 1 Horizontal Turning Lathe for large rolls, make SAFOP,
year of make 1968 max. diameter 1200 mm, max. length 10.000 mm
• 1 Horizontal Turning Lathe, make PASQUINO, year of make
1963, max. roll diameter 920 mm
• 3 Turning Lathes, make PASQUINO, Types NS450, SN300, NV200
• 2 Turning Lathes, make TOVAGLIERI, types GT700 and TV400
• 1 radial drilling machine
• 1 tools sharpener machine
• 1 blade sharpener machine
• 1 jigsaw
• 1 forge
• Various other smaller machine tools
• Various electric welders.
• Various sets of hand tools
• 1 Workshop hall crane, make DEBARTOLOMEUS, 45 t lifting
capacity





Spare Part Store
• Spare Rolls for all positions in the paper machines
• Spare Rolls for all positions in the Supercalander
• Spare Rolls for all positions in the Slitter Rewinders
• Spare Motors for all positions in the paper mill
• Other spare parts such as e.g. roller bearings, valves,
pumps, gearboxes, gaskets, bolts, nuts, etc. totally app. 16.000 different items


Process Laboratory.
• One set of laboratory equipment for testing of all important paper characteristics, such a freeness, ash-content, colour, printability, tensile, tear length, thickness, Cobb etc.


Spare Parts : included as far as available
Technical Documentation : included as far as available
Location : Europe (Schengen Country)
Condition : Shut down. Electric power disconnected.
Fair condition. Complete. Inspection and overhaul suggested.

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