FLUTING PAPER MACHINE 4230mm, 200t/day, 400mpm
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- Product ID: VAK10659
- Name: FLUTING PAPER MACHINE 4230mm, 200t/day, 400mpm
Trimmed width |
4230mm |
Speed |
400mpm |
Capacity |
200t/day |
Grammage |
60 - 160gr./m2 |
Valmet Sym Nozzle headbox, B59 press & dry part. Machine designed to produce 200t/day white paper or 300t/day fluting.
Major components:
STOCK PREPARATION
*Voith AP-40 – 500kW motor pulper with metal conveyor
and rope - 300t/d
*Two Voith AT-31 turbo-separators
*Voith GV15/200 - centrifugal cleaner
* Jonson vibrating screen
* Two Carhula 300m3/h stock pumps
* BTG propeller consistency meter
* Two Somas automatic valves for stock
* Stock pumps Andritz & Voith – 10pcs.
* Two Refiners MD 31 (Bauer copies) – 6kV/500kW synchronous motor
* Two thickeners 300m3/h
* Somas & Neles automatic valves for deluting and stock
* BTG consistency meter
* Wilo & Grundfoss process water pumps
* Starch kitchen with Jet cooker
* Deflaker
SHORT CIRCULATION
* Ahlstrom fan headbox feeding pump with speed control,
an Ahlstrom TC-133, 4-stage cleaner plant and an Ahlstrom
pressure screen with hole basket. 1989.
* Basis weight is controlled by a Nelcont valve.
* Headbox
* The Valmet Sym Nozzle with capacity of 193t/d, at 0.7%
consistency and acorresponding machine speed of 200m/min.
1989.
WIRE SECTION
* The wire part of the machine is equipped with Johnson ceramic
strips of the forming board, single foils, four multi foil
boxes and seven dry suction boxes.
* Valmet wire stretching & guide.
* The couch suction roll in the wire section is new two section,
stainless steel.
PRESS SECTION
* There are three stone rolls in the press section,
with press nip.
DRYING SECTION
* 50 drying, 2 cooling, 14 felt drying cylinders Ø1500mm
* guide rolls Ø300mm
* Automatic stretching & guide.
SIZE PRESS WITH BROKE PULPER
* Two rools for sizing Ø800mm
* Two teflon covered Tampela drying cylinders Ø1500mm
MACHINE CALENDAR
* The 4-roll Valmet-Kuesters machine calender is from 1989.
QMS HONEYWELL MEASURING FRAME WITH NEW SENSORS AND COMPUTER FOR DRYNESS (PHOTO- SPECTROMETRIC) AND WEIGHT (KR58)
REEL WITH BROKE PULPER
* Automatic - made 1974 with 30 reel spools.
REWINDER
* Two-roll rewinder C15-5 reconstructed in 2006 with Omron control
VACUUM SYSTEM
* 6 BBN150 – 250kW / 6kV AC motors
* Bell-E15 160kW / 0,4kV Ac motor
* Two Bell E14 90kW / 0,4kV Ac motor
* Vacuum water separators with extraction pumps
STEAM AND CONDENSATE SYSTEM
* Samson steam valves, Wilo condensate pumps
HEAT RECOVERY AND VENTILATION
* three (3) heat recovery towers
Drive – DC 18 motors and control reconstructed in 2008
Central lubrication system – 10m3 tank with two pumps and filters
Pressurized air system – Kaiser - 14m3/m,90kW & Alup - 10m3/m,55kW
POWER SUPPLY
* A transforming station 20kV/6kV, 6300kVA & 4300kVA
* Ten transformer substations 6kV / 0,4kV. A contactors
with electronic protectors connected to control system
for 100 asynchronous electrical motors.
* 28 Frequency convertors.
COAL BOILER
* The capacity of the main, coal power boiler is 16 - 25t/h
steam at 12bar. Size of the boiler grid is 7x2,2 meters -
15,2m2. The boiler may utilize bark and pellets.
WIRES & FELTS
Forming fabric |
39,10?4,75m |
1 pc |
Press felts |
21,00x4,80m |
7 pcs |
Press felts |
24,00x4,80m |
3 pcs |
Drying fabric |
25,00x4,80m |
33 pcs |
Drying fabric |
31,00x4,80m |
2 pcs |
Drying fabric |
35,00x4,80m |
5 pcs |
LAB EQUIPMENT
* CMT measuring device
* Shoper-Rigler meters
* Dryer
Forklifts with clamps – 3pcs