Paper Machine for Writing and Pringting Paper 5450 mm, 260 tpd, 45 – 70 g/m2
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- Product ID: VAK10334
- Name: Paper Machine for Writing and Pringting Paper 5450 mm, 260 tpd, 45 - 70 g/m2
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TECHNICAL INFORMATION GENERAL
Manufacturer :Walmsley
Year :not known(rebuilt 1980)
Trim width :5450mm
Design speed :600m/min
Substance range :45 – 70g/m2
Production :260 TPD
Ash content :10 – 25%
Products wood containing SC-papers forrotogravure and offset printing.
The limits of the sale
The delivery covers a complete paper machine including following main sections:
* Stock and system from the machine chest
* Short circulation
* Paper machine
* Electrical drives
* Collection of documents: drawings, machine cards
* All available spears
MAIN MACHINE AND EQUIPMENT
Stock and additives proportioning
Disc refiner
* Enso-Gutzeit, Sutherland AB42,592 r/min
Motor:Strömberg HTUT-10010
*600kw
*6000v
*592r/min
Refiners
* Tampella Hydrafiner 1 (nos. 1 and 2) 2 pcs
–10 – 70TPD
–cons. 4-6%
Motors:No. 1
Strömberg, HZBR- 862 and HXUB-635 2 pcs
* 145kw 160kw
* 500v 500v
* 1485r/min 1486 r/min
CONFLO – JC – 01, SUNDS DEFIBRATOR 2 pcs
Motors: No. 2
* M2 BA, 355, SMB 6 B3, 2pcs
* 250 kw, 992 r/min
* 500 v
Instrumentation:
*EIJC
Waste pulp
Vibrating screen
* 5 – 1 – 003Wärtsilä. Johnson MB -1 (Aisi 136)
Motor:Strömberg, HZUR-0932
* 2,2kw
* 500V
*1420r/min
Additives
Fillers :Level cistern (Aisi 136)
Instrumentation :FFIC
Colours :2 colours
Instrumentation :FFIC
Short circulation
Mixing chest
Mixer:A.Ahlström, CI – R 90 E, (Aisi 136)
Motor:Strömberg, HXUR-408
*22kw
*500v
*972r/min
Pump:A.Ahlström, M – L 20 P, (Aisi 136)
* 7000 dm3/min
* h= 33m H20
Motor:Strömberg, HZUR-562
* 50kw
* 500v
* 1480r/min
Instrumentation:
* CsIC
Machine chest
Mixer:A.Ahlström, CI – R 90 E, (Aisi 136)
Motor:Strömberg, HXUR-408
* 22kw
* 500v
* 972r/min
Pump:A.Ahlström, TNL-20, (Aisi 136)
* 8000dm3/min
* h= 18m H20
Motor:Strömberg, HZUR-408
* 37kw
* 500v
* 1500r/min
Level box (Aisi 136)
Instrumentation
* LR
* FR
* FAI
* GHI
Wire pit, (Aisi 136): LK 1 VIIRAKAIVO
* 55 M3
Instrumentation:
* LIRC
Centry cleaners
Enso-Gutzeit, Bauer-Cleaner
* I – stage:
* B – C 623-4, 15pcs
Feeding pump:A.Ahlström, pv-2
* 32000dm3/min
* h= 42m H20
Motor:Strömberg, HZBR/E-1093
* 410kw
* 500v
* 990r/min
Reject tank (stainless steel):
* 2,2m3
Vacuum pump:A.Ahlström, Nash H5
Motor:Strömberg, HZUR-442
* 15kw
* 500v
* 1454r/min
Instrumentation:
* LRC
II – stage:B – C 623 – 4 K
Feeding pump:A.Ahlström, Z – L 20 RI (Aisi 136)
* 7000 dm3/min
* h= 38m H20
Motor:Strömberg, HZUR-642
* 66kw
* 500v
* 1484r/min
Reject cistern (Stainless steel):
* 3,2m3
Instrumentation:
* LIC
III – stage:B – C 623-4, 2pcs
Feeding pump:A.Ahlström, M – L 15S
* 3000 dm3/min
* h= 48m H20
Motor:Strömberg, HZUR-642
* 66kw
* 500v
* 1470r/min
Reject cistern (Aisi 136): 5 – 2 – 003
* 2m3
Reject pump:5 – 3 – 014
A.Ahlström, THL-10
* 1200 dm3/min
* h= 20 H20
Motor:Strömberg. HZUR-313
* 7,5kw
* 500v
* 1500r/min
Instrumentaion:
* LC
Headbox feeding
Headbox feeding pump:A.Ahlström. Z – X 60 U – 2 (Aisi 136)
* 50 000dm3/min
* h= 10m H20
Gear box:Santasalo, 1K 45
Motor:Strömberg, GNAU-6333
* 180kw
* 600v (D.C.)
* 1500-1800r/min
Pressure screens:Jylhävaara, JS-280-2
* 60 000dm3/min, 2 pcs
* 2,79m2 (screen area)
Motors:Strömberg, HXUR-455
* 37kw
* 500v
* 982r/min
Reject cistern: LK2
* 4m3
Reject pump:A.Ahlström, M – K 20 NI
* 5000 dm3/min
* h= 18m H20
Motor:Strömberg, HZUR-408
* 37kw
* 500v
* 1472r/min
Instrumentation:
* LCZ
Reject screen:15 – 1 – 004
Tampella, Selectifier 24P
Motor:Strömberg, HZUR-3172
* 11kw
* 500v
* 1440r/min
White water
white water pit 10m3 (Aisi136)
Pumps: (Wire pit level control and dilution water to the centry cleaners)
A.Ahlström, PL – 4
* 5000 dm3/min
* h= 36m H20
Motor:Strömberg, HZUR-562
* 50kw
* 500v
* 1470r/min
A.Ahlström, TLN-15
* 6000 dm3/min, 17m H20
Motor:Strömberg, HXUR-405
* 22kw
* 500v
* 1465r/min
Instrumentation:
* LIRC
Kratzer
Sludge pumps: 5 – 3 – 055(3 pcs)
A.Ahlström, TLN-15
* 6000 dm3/min
* h= 17m H20
Motor:Strömberg, HXUR-405
* 30kw
* 500v
* 1465r/min
A.Ahlström, PL- 4 5 – 3 – 056 and 5 – 3 – 057
* 7000 dm3/min
* h= 36m H20
Motors:Strömberg, HZUR-642
* 66kw
* 500v
* 1484r/min
Water pumps: (2 pcs)
Enso-Gutzeit, 100/150 RKH 350 RT 5 – 3 – 043
* 2300 dm3/min
* h= 38m
Motor:Strömberg, HZUR-462
* 24kw
* 500v
* 1466r/min
A.Ahlström, M – K 15 P 5 – 3 – 044
* 2000 dm3
* h= 40m H20
Motor:Strömberg, HZUR-542
* 30kw
* 500v
* 1470r/min
Instrumentation:
* LR and LI
* TI
* FRQ
Spraywater tank ( 5 m3, Aisi 136)
Sweco-screen, 1200
Motor:
* 1 hp
* 1500r/min
Pump:A.Ahlström, KHP-10
* 1500 dm3
* h= 45M H20
Motor:Strömberg, HZUR-405
* 22kw
* 500v
* 1460r/min
Instrumentation:
* LIC
* PA
Waste pit under the wire M1
Mixer:A.Ahlström, CIL-V110-1
Motor:Strömberg, HZUR-664
* 37kw
* 500v
* 736r/min
Pumps:(2pcs)
A.Ahlström, M – K 20 N, 5 – 3 – 9
* 7000 dm3/min
* h= 17m H20
Motor:Strömberg. HZUR-562
* 90kw
* 500v
* 1480r/min
A.Ahlström, M – K 20 N, 5 – 3 -10
* 1500 dm3/min
* h= 35m H20
Motor:Strömberg, HXUR-348
* 22kw
* 500v
* 1460r/min
Instrumentaition:
* LIRC
PAPER MACHINE
Wet end
The headbox was delivered by Valmet 1960 and moved over to PM 5 1980. It is air bed type with 3 rectifiers. The level and headare controlled by Measurex 2001-system.
* Hydraulic capacity 58700 dm3/min
* Planed speed 900m/min
* Flowout width 5750mm
* Lip opening 10 – 30mm
* Moveable upper lip, -50 – +30mm
Rectifiers:
* Liproll D= 356mm
* Middle roll D= 581mm
* Back roll D= 257,5mm
Motors:AEG, GK-47 (D.C.)
* 8kw
* 300v
* 1200r/min
Instrumentation:
* PR
* PRC
* PAI
* LRIC
* PAO
* PA
* PIZC
Wire section:
Wire section is rebuild by Valmet in 1980. The forming table is run out type. All the lists and covers are ceramic.
* 3 – list wire table :1 pcs
* 4 – list deflector :1 pcs
* 2 – list deflector :3 pcs
* 1 – list deflector :13 pcs
* 6 – list deflector :2 pcs
* 7 – list deflector :1 pcs
* went suction box ( width 832 mm) :1 pcs
* Suction box (width 400 mm) :6 pcs
Dandy roll: Andreas Kufferath,
D= 1200mm
L= 6130mm
Dandy roll is non deflection type, covered with Black Diamand.
D= 800mm
L= 6100mm
Suction couch roll:
D= 1120mm
L= 6090mm
Motor:AEG, G 109/4 (D.C.)
* 260-400kw
* 600v
* 1200r/min
Gear box: Valmet 1G-450 (5,240 :1)
* Wire drive roll covered with Fabmate (15 P&J):
D= 800mm
L= 6100mm
Motor:Strömberg, GRAU-7142 (D.C.) 400,1 – 800kw
* 600v
* 1700r/min
Gear box. Valmet: 1G-400 (5,000 : 1)
* Wire return roll (Black Diamant cover):
D= 614mm
L= 6100mm
Motor:
* AEG, G – 87 (D.C)
* 30,1, – 60kw
* 600v
* 1200r/min
Wire leading rolls (Black Diamant) 3 pcs
D= 510mm
L= 6100mm
Inside stretchers.
Automatic stretching roll (Black Diamant)
D= 614mm
L= 6100mm
Wire quiding roll ( automatic, Black Diamant)
D= 614mm
L= 6100mm
Wire measures:Bronze Plastic
L= 42450mm 42300mm
w= 5950mm 5950mm
Press section
Press section was rebuilt by Valmet in 1968 and 1978. There are 3 suction presses: 1. press is a reverse press and 2.and 3. are strigth trough presses:
Press
Pick-up roll:
D= 810mm
L= 5945mm
Motor:ASEA, LD 29 (D.C.)
* 30,1, – 60kw
* 550v
* 1200r/min
Gear box: ASEA, UH-15
* n1/n2 = 1200r/min / 216r/min
Suction roll:
D= 951mm
L= 5982mm
Al -Br. mantel covered wit Resisto – rubber (25 P&J).
Motor:ASEA, K-14 (D.C.)
* 140,1 – 210kw
* 550v
* 1300r/min
Gear box: ASEA, UH-15
* n1/n2 = 1300/150,5 r/min
Granite roll:
D= 850mm
L= 5790mm
Motor:ASEA, LAC 225 (D.C.)
* 15,1, – 30kw
* 550v
* 1700r/min
Gear box: Santasalo, 2 KL 35,8,5926 : 1
Paper roll (after the press):
D= 305mm
L= 6080mm
Felt rolls
Outside felt leading roll
D= 402mm
L= 6030mm
Felt starching roll
D= 403mm
L= 6030mm
Felt quiding roll (automatic)
D= 402mm
L= 6030mm
Felt leading roll
D= 370mm
L= 6030mm
Mount-Hope roll
D= 210mm
L= 6100mm
* Felt suction boxes ( turnable with airmotors) 3 pcs
* suction area 20 x 5870mm
Ceramic lists
* Spray pipes
* 1 oscillating high pressure pipe
* 2 felt wetting spray pipes
* Felt measures 24,9 x 5,9m
Press:
Suction roll
D= 1124mm
L= 6000mm
Al-Br mantel rubber covered (35 P&J)
Motor: 7670, 355 S3 B3
* 160kw
* 500v
* 992r/min
Gear box: Santasalo 1045
* 7,6: 1
Granite roll
D= 1000mm
L= 5900mm
Motor:ASEA, LAC 225 (D. C.)
* 15,1 – 30kw
* 550v
* 1700r/min
Gear box: Santasalo, 2 KL 35
* 10,09: 1
Felt leading rolls (6pcs)
D= 303mm L= 6030mm
D= 372mm L= 6030mm
D= 371mm L= 6030mm
D= 361mm L= 6030mm
A roll is the vertical felt stretcher.
A felt suction box (turnable with an airmotor)
* Felt measures: 20,3 x 5,9m
* Suction area 20 x 5870mm
Press
Suction roll
D= 1124mm
L= 6000mm
Al- Br mantel rubber covered ( 35 P&J)
Motor: 2796, HXUR 712 G3 B3
* 160kw
* 500v
* 1500r/min
Gear box: Santasalo 1045
* 7,6 : 1
Granite roll:
D= 1000mm
L= 5900mm
Motor:Strömberg, HXUR-368 A2 (D.D.)
* 22 – 50kw
* 500v (sami- inverter)
* 1460r/min
Felt leading rolls (6 pcs)
D= 402mm L= 6030mm
D= 359mm L= 6030mm
D= 304mm L= 6030mm
D= 366mm L= 6030mm
D= 375mm L= 6030mm
A vertical felt stretcher.
* A feltsuction box (turnable with an airmotor)
* Suction area 20 x 5870mm
* Felt measures: 20,3 x 5,9m
Paper leading roll (between 2. and 3. press)
D= 220mm
L= 6100mm
Motor:Strömberg, M2 AA132 S 6 (D.D.)
* 3kw
* 500v (Sami-inverter)
* 1000r/min
Paper leading roll (between 3.press and dryer part)
D= 711mm
L= 5868mm
Motor:ASEA, K 11 (D.C.)
* 30,1 – 60kw
* 550v
* 1350r/min
Gear box: ASEA, UH 5
* 1350: 198r/min
VACUUM SYSTEM
The supplier of all the vacuum pumps is A.Ahlström.
2. Pump: Nash CL-6002
Gear box: Santasalo, 1040
* 3.024: 1
Motor:Strömberg, HXUR-712
* 250kw
* 500v
* 1486r/min
3. Pump: Nash CL-6002
Gear box: Santasalo, 1040
* 3,024: 1
Motor:Strömberg, RABRT-1073
* 235kw
* 500v
* 980r/min
5. Pump: Nash CL-6003G
Gear box in the pump.
Motor:Strömberg, HXUR-712 G 2
* 250kw
* 500v
* 1485r/min
6. Pump: Nash CL-6002
Grear box: Santasalo, 1040
* 3,024: 1
Motor:Strömberg, RABRT-1073
* 235kw
* 500v
* 980r/min
7. Pump: Nash CL-6001
Gear box: Santasalo, 1040
* 3,024: 1
Motor:Strömberg, HZUR/E-715
* 315kw
* 500v
* 1488r/min
Sealing water system
Pumps: A.Ahlström, M – K 15P-1 (2 pcs)
* 2500 dm3/min
* h= 35m H20
Motors:Strömberg, HZUR-405 (2 pcs)
* 22kw
* 500v
* 1460r/min
Instrumetation
* PRC
* TIRC
DRYING SECTION
There are 4 drive and 3 steam groups in the drying section. Themcooling cylinder has an own drive. Paper tailing happens with the tailing ropes. In the first group is only the top felt.
* Drying cylinder :49 pcs
* Cooling cylinder :1 pcs
D= 1524mm
L= 5588mm
* Felt leading rolls in use :93 pcs
* 3 bottom felts have a cleaning device delivered
by Tamfelt. :3 pcs
* Mechanical felt stretchers :7 pcs
The drives:2, 3, groups
Motor: Asea, K 15 (D.C.) 2 pcs
* 210,1 – 260kw
* 550v
* 1300r/min
Gear box: Asea, UK 50 (4 pcs)
* 1300: 125r/min
The cooling cylinder:
Motor:Asea, LD 25 (D.C.)
* 35kw
* 550v
* 1200r/min
Gear box: Santasalo, 2 L 50
* 9,61: 1
Complete steam, condensate and heat recovery devices belong
to thedelivery. Steam pressure is 2 bar
1 and 2 Groups:
Motor: 2 MBA 355 SM6 B3 (2 pcs)
* 250kw
* 500v
* 992r/min
Pope-reeler
The pope was supplied by Valmet 1975.
D= 1100mm
L= 5850mm