Paper Machine Fourdrinier 4100mm, 90.000 tpy, 40-100gsm
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- Product ID: VAK10378
- Name: Paper Machine Fourdrinier 4100mm, 90.000 tpy, 40-100gsm
SECOND-HAND PAPER MACHINE
Machine Type :Fourdrinier
Make :VOITH
Year of make :1976
Major rebuilds :1978 Installation of 4th press
:1997 Installation of new
Hybrid Top-Former
Installation of Quality
Control System
Extension of Dryer Part
:2000 New digital drive for the
entire paper machine
:2002 Installation of new steam
profiler
Working Width | 4100mm |
Capacity | 90.000tpy |
Paper Grade | SC-A Printing Paper, Improved Newsprint, Wood containing counter-tension paper, wood-free silicon base paper |
Basis Weight Range | 40 – 100g/m2 |
Working Speed max. | 1000m/min |
Raw Material | 50% Groundwood Pulp 25% CTMP-Pulp 25% Fillers (Kaolin) |
Consumption Figures per t of paper produced
Water :app. 15m3
Steam :2.1t
Power :0.689MW PMincl. Finishing
House,excl. reel wrapper
Machine Efficiency :85.0%
Time Efficiency :96.3%
No. of breaks :1.1. per day
Trim losses :6% at slitter rewinder
Consisting of:
Stock Preparation and Approach Flow System
1 | Pulper, make VOITH, Type VS16, 16m3, including drive and bale conveyor 3 Refiners, make Sprout-Waldron, type R 20” H, incl. motor |
2 | Refiners, make Sprout-Waldron, type R 20” H, incl. motor |
1 | Refiner, make Sprout-Bauer (Andritz), type R 20” HA/III, incl. motor |
2 | Deflakers, make VOITH, Type 1E incl. motor |
1 | Disc-Filter, make VOITH, Size II, 3.8m diameter, 8 – 16 disks, 160 – 320m2 filter area, incl. drive motor 14.8kW |
1 | Deculator-Type, 4-stage Cleaner-System, with 160 cones and 2 vacuum pumps, make NASH, Type CL1003 and CL202 |
3 | Pressure Screens, make VOITH, Size 21, as primary screens working in parallel |
2 | Pressure Screen, make VOITH, Size 11, as secondary screens working in parallel |
1 |
Broke-Line Drum-Thickener , make FINCKH, type EA1230, 1250mm dia x 3000mm face length incl. drive |
2 | Broke-Line Deflakersm make ESCHER WYSS |
1 Kaolin-Preparation System, make GAW, year of make 1997, incl. disperger, silos, tanks, chests and control system Complete chemical preparation and dosing system All related tanks, chests, agitators, pumps, valves, instruments and pipes incl. all related drives and drive controls.
PAPER MACHINE
Hydraulic Headbox, make VOITH, type W, rebuild in 1991 and 1997, made of stainless steel with outer MS-back wall cover, with tapered manifold and automatic top lip profile control, make HONEYWELL MEASUREX, type PROSLICE. Max. throughput 51.000 l/min
Wire Part, total length 16500 mm, make VOITH, drive side roll-out system, cladded with stainless steel, and the following dewatering elements, all of them with ceramic covers and made of stainless steel: Forming board with 4 foils, dewatering box with 3 foils, 13 single foils, 2 dewatering boxes with 3 foils each, 3 vacu-foil boxes, hybrid former with top and bottom vacuum box, 4 vacuum boxes, rubber covered breast roll 700 mm dia with swivelling device, suction couch roll with stainless steel shell 915 mm dia, forward drive roll 700 mm dia rubber covered, 3 wire rolls rubber covered, 2 stretcher rolls rubber covered, 1 wire guide roll rubber covered.and forward drive roll, pneumatic wire guide and 2 motorised wire stretchers, low and high pressure showers, including top- dewatering unit (hybrid former), make VALMET, type Symformer, year of make 1996, complete with all rolls, dewatering boxes, wire guide, wire stretcher and drive. Electric- automatic couch tail cutter system. The wire part is equipped with a special roll out system to the drive side due to the space conditions at the present location. The suction couch roll is separately cantilevered.
* 1 Couch Broke Pulper incl. SS-vat, agitator,
drives and pumps
Dryer Part, make VOITH, with 42 drying cylinders 1500mm diameter (41 dryers + 1 cooling cylinder. 1st group Slalom 5 dryers, 2nd group Slalom 8 dryers, 3rd to 5th group with top and bottom fabrics with 10 dryers/each, 6th group 1 cooling cylinder), designed for 3 bars steam pressure with stationary siphons. Dryer roller bearing and fabric roll bearings with central oil lubrication system, make VÖGELE. Closed dryer part hood, make LANGBEIN & ENGELBRACHT with all ventilation and extraction fans, including heat recovery system, 10 pocket ventilations. Steam and condensate system, Cascade- type. Rope system. Tail cutter in the 5th group. Sheet stabilisers in the 1st and 2nd group. Web-breaking cells in each group.
* 1 Machine calander stand, but without rolls
* 1 Moisture profiling system consisting of one steam box
with 4 rows of steam nozzles, make VIB.
OCS, make HONEYWELL MEASUREX including scanner for measuring of basis weight and moisture profile
Pope reel, make BELLMER, type EQUAL REELER, year of make 1997, max. reel dia 2600mm, including reel spool magazine for 5 spools.
Dry Broke Pulper incl. SS-vat, agitator, drives and pumps
Multi-motor DC-drive complete including drive control, make SIEMENS, type S7 from 2001
Vacuum System with 7 pumps, make HIBBON (France)
* 1 Machine Hall Overhead Crane with 2 hooks 10t each
* 1 Pope Reel Overhead Crane with 2 hooks 10t each
Finishing House Equipment
* 1 Overhead Crane with 2 hooks, 7.5t/each
1 Slitter Rewinder, make JAGENBERG, type VARITOP, year 1996, working width 4250mm, max. speed 2200m/min, max. unwind reel dia= 2500mm, max. parent reel weight 18-20t. max rewind diameter 1480mm, 6 slitting knifes, complete with drive and drive control
* 1 Broke-Reel Cutter, make CORELINK, type CL410,
year of make 2004
Spare Function Rolls and Cylinders for Paper Machine
* 1 Breast Roll
* 1 Former Inlet Roll
* 1 Former Drive Roll
* 1 Wire Drive Roll
* 1 Suction Couch Roll, complete incl. internals
* 1 Suction Pick-up roll, complete incl. internals
* 1 Suction Press Roll, complete incl. internals
* 2 Granite Press Rolls 2 CC-Press Rolls
* 1 Suction Felt Roll
* 3 Drying Cylinders
* 1 Cooling Cylinder
* 1 Reel Drum
Spare Rolls for Slitter Rewinder
* 1 Carrier Roll
* 1 Spreader Roll
* 2 Paper Lead Rolls
Spare Parts: included as far as available. There is a large amount of spare parts available.
Technical Documentation | Included as far as available |
Location | Europe |
Condition |
Shut down in 2008, still installed, fully operational,Excellent condition. |