Paper Machine Type 3150mm Fourdrinier Type, 192tpd, 30 – 200 g/m² White and coloured fine paper grades
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- Product ID: VAK10420
- Name: Paper Machine Type 3150mm Fourdrinier Type, 192tpd, 30 - 200 g/m² White and coloured fine paper grades
Make : Allimand
Year of Make : 1962
Last major rebuild : New sectional drive f wet part - 2005
New Dryer Part Hood - 2003
Working Width : 3150mm
Capacity : 192 t/24h
Max. Operating Speed : 650 m/min
Design Speed : 800 m/min
Paper Grade : White and coloured fine paper grades
Basis weight range : 30 - 200 g/m²
Raw material : Virgin Pulp
Stock Preparation Equipment
1 4-lane bale feeding system incl. conveyors and elevator
1 Pulper, make LAMORT, type HILO, volume 16 m³, year of make 1962
1 Pulper, make LAMORT, type HILO, volume 16 m³, year of make 1991
3 Conical Refiners, make CLAFLIN, type 101, motor 380 kW, year of make 1962
2 Conical Refiners, make CLAFLIN, type 202, motor 305 kW, year of make 1987
2 Conical Refiners, make CLAFLIN, type 202, motor 200 kW, year of make 1995
1 Conical Refiner, make CLAFLIN, type 303, motor 305 kW, year of make 1975 (installed in 91)
1 Conical After-Refiner, make CLAFLIN, type 202, motor 340 kW, year of make 1991
2 Conical After-Refiners, make JORDAN, motor 210 kW, year of make 1962
7 stainless steel chests for stock and water, partly with agitators.
All pipes, pumps, valves, instruments, controls etc. of the entire stock preparation
Broke Handling System
1 Broke Pulper f. couch broke, make Allibe, year of make 1962
1 Broke Pulper f. dry broke below size press, make LAMORT, type HILO, year of make 1983
1 Broke Pulper f. dry broke below pope reel, make ALLIBE, 18 m³, year of make 1988
1 High-Density Broke Pulper, 6 m³, make, LAMORT, type HELICO, year of make 1990
1 Drum-Thickener, 1250 mm dia, make ALLIBE
Save-All System
1 Disk-Filter 3400 mm diameter, make DORR-OLIVER, type POLYDISK, year of make 1972
Approach Flow System
1 5-stage Centrifugal Cleaner Plant, make CELLECO, year of make 1987
1 primary Pressure Screen, make VOITH, type 10/10, year of make 1995
1 secondary Pressure Screen, make LAMORT, type SP600, year of make 1995
1 tertiary Pressure Screen, make LAMORT, type SP400 “Diabolo”, year of make 1995
1 Deculator System, year of make 1987
Papermachine
Pressurized headbox, make ALLIMAND, year of make 1995, with tapered manifold and automatic cross profile adjustment, make ACCURAY. Made of stainless steel.
Wire Part, cantilevered, made of stainless steel, make ESCHER-WYSS, year of make 1962, including dandy roll 1200 mm diameter, make FINCK, year of make 1995, steam box installed on top of suction couch roll, year of make 2001, all dewatering elements with ceramic covers, wire rolls, high and low-pressure cleaning showers, pneumatic wire guide and electric wire stretcher
Press Part, compact Bi-nip, make ALLIMAND, type UNIPRESS, year of make 1968, with suction pick-up press-roll, plain central press roll with “Green-Granite” cover, 2nd nip with felted blind-drilled and grooved roll, 3rd nip by straight-thru offset press without felt,
Pre-Dryer part with 20 drying cylinders 1500 mm dia, 3.5 bars steam pressure, oscillating and stationary doctors, roller bearings with central oil lubrication system, pneumatic felt guides and manual stretchers, pocket ventilation by hot-air blow rolls (Madeleine), with closed hood and ventilation system, make BRUNSCHWEILER, year of make 2003 and including all steam and condensate equipment up from main header steam line, including break analyzer, make TECHPAP, year of make 2005, with 4 cameras
1 QCS-Scanner for moisture profile, make ABB, type SMART-PLATFORM
Inclined type size press, make ALLIMAND, electric-infrared drying system and air-turn, make KRIEGER, including starch preparation with 1 cooker, 2 mixers for minerals, 1 mixer with weighing system and 6 tanks and silos with pneumatic conveying system.
After-Dryer part with 9 drying cylinders 1500 mm dia, 3.5 bars steam pressure, oscillating and stationary doctors, roller bearings with central oil lubrication system, pneumatic felt guides and manual stretchers, pocket ventilation by hot-air blow rolls (MADELEINE), with closed hood and ventilation system and including all steam and condensate equipment up from main header steam line. 1st dryer after size press is chromium plated, including break analyzer, make TECHPAP; year of make 2005, with 2 cameras
The hood and ventilation system for Pre- and after dryer part is equipped with a high efficient heat recovery system
3 2-roll Soft-Nip Calanders, with rubber covered NIPCO-CCR Rolls and Aquatherm 160 °C heated steel rolls, make ESCHER-WYSS, year of make 1981
1 Hole- and defect detector, make ABB-ULMA, year of make 2001
1 QCS-Scanner, make ABB, type SMART-PLATFORM, year of make 2001, for measuring of CD and MD profile of basis weight, moisture and caliper, Ash-content, color and brightness, sheet formation.
Pope reel, hydraulic type, make ALLIMAND, with PAPELTEC Turn-up system
Complete Vacuum System with blowers and vacuum pumps
Multi-motor sectional AC-drive for wet-part, make ABB, type ASIROBICON, year of make 2005
Multi-motor sectional DC-drive for dry part, make SCHNEIDER, year of make 1986
Mill-wide centralized Control system, make EUROSYSTEM, year of make 2000, for the entire stock preparation system, broke handling system, preparation for coating and starch, sectional electric drives, water treatment plant and power plant
Control system for hood and ventilation system as well as steam and condensate system, make TECMOSYSTEM, year of make 2000
DCS, make ABB, year of make 2001, for automatic wet-end start, wet-end supply, chemical additives dosing system, steam box, infra-red drying and break detectors
Calcium Carbonate Preparation
1 complete system for the production of precipitated Calcium Carbonate including continuous reactor and all pumps, silos and pneumatic conveying system
Finishing House
1 two-drum Slitter Rewinder, make HANSSEN, year of make 1976, max. speed 1100 m/min
1 two-drum Slitter Rewinder, make JAGENBERG, year of make 1977, rebuild in 1995, modernized in 2005, max. speed 1600 m/min, including soft-winding system, make BELOIT
1 two-drum Salvage-Slitter Rewinder, make GOEBEL, year of make 1961, working width 2050 mm, max. speed 600 m/min.
1 Reel Wrapper, make LAMB, manual type, for wrapping with Kraft-Paper, including weighing scale and labeling system, year of make 1976.
Water Treatment Plant
Biological, mechanical water treatment system with buffer tank 1500 m³, sedimentation tank and sludge tank, including dehydration system by taster. Year of make 1993
Steam Generation
2 steam boilers, make BABCOCK-WANSON, type BWR170, year of make 2001, gas or oil fired, capacity each 17 t/h, max. steam pressure 18 bars
Complete boiler water preparation system
Compressed Air System
1 Air Compressor, make ATLAS COPCO, type GA 1107.5, year of make 1991
1 Air Dryer, make ATLAS COPCO, type FD, 26, year of make 1991
1 Air Compressor, make COMPARE, type 6000N, year of make 2001,
1 Air Dryer, make COMPARE, type F450, year of make 2001
1 Air Compressor, make ATLAS COPCO, type GA22, year of make 1990
Maintenance Workshops
Equipped with various machine tools, turning lathes, drilling machines, welding equipment and all kind of tools required for the maintenance of all the equipment
Main spare parts
Various wire and felt rolls for wire and press part
1 spare suction couch roll including internals
1 spare roll each for each type of press and size press roll
1 full set of spare rolls for each roll of machine calander
Many spare pumps, gear boxes and motors.
Wires and felts for each group in total purchase value of app. € 300.000
Large number of general spare parts
Laboratory
Fully equipped quality control lab with many testing machines.