Voith Paper machine 4180 mm 36-70gsm 300 TPD
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- Product ID: VAK11161
- Name: Voith Paper machine 4180 mm 36-70gsm 300 TPD
PAPER MACHINE
Manufacturer: VOITH
Drive: left hand
Working width: 4180 mm
Year of construction: 1980
Main rebuilt: 1998 (rebuilt by Valmet / Metso)
Production speed: 1180 mpm
Construction speed: 200mpm – 1200mpm
Grammage range produced: 36 – 70 gsm
Capacity: 102500 tpy (max 300 tpd)
Paper grades: news print paper produced, furnish waste paper DIP + ground wood
Drive power installed: 1,6 MW
MCC power installed: 2,8 MW
Steam consumption: 1,4 to/to
Stock preparation
Total installed power: 5,0 MW
Sulzer Conveyor belt 1500mm x 33m – 18,5 kw
Sulzer Pulper ST11CEW 700 kw
Sulzer Fiberizer F4TE 250 kw
Sulzer Trommel ZTR 4B 5,5 kw
Sulzer Reject screwpress SRP 2 – 30 kw
HC Cleaner Voith HCC600/20
HC hole Screening Plant 3 steps with VOITH Spectroscreen 23, VOITH Spectroscreen 13, Rejectsorter RS2B-2
Sulzer Escher Wyss Flotation Towers (2 items), each 2 cells, secondary pre and post flotation
Fine Screening (Slots) in 3 Stages Voith Pressure Screens: Size 35, 55kW (2 units), Size 25 (1 unit) 45 kw and size 11 (1 unit) 22 kw
2 items ANDRITZ Discfilter 501/15 and 501/10 – 11 kw each
ANDRITZ Twin Wire Press MC2824 – 74 kw
ANDRITZ Screw press SCP100 –
SULZER Disperger HD4B complete
COMER Pulper 110kW
MERI Deltapurge flotation 8000 mm diameter
Approach flow system
Machine and Mixing Chest each 80m3
1st Deculator Pump 57600lpm
Deculator Clark Vicario with LD Cleaner Plant Voith KS160/6 in 4 steps: 84/24/8/2
Fan pump 45300 lpm
1st step 2 items Voith VS21 Pressure Screen with Multifoilrotor Ø1,8mm hole basket
2nd step 1 item Voith VS10 Pressure Screen with Multifoilrotor Ø1,8mm hole basket
3rd step 1 Valmet Mu ST202E
Disc Filter for Fiber Recovery from white water 1, Beloit Jones, Ø 3810mm
Paper machine:
Head box:
Voith Model W
Manufacturing year 1986
Lip width = 4470mm
Wire part:
Voith Duoformer
Face length of breast roll of Duoformer: 4800 mm
Top Wire dimensions 4650mm x 13620mm
Face length of ceramics of bottom wire 4900 mm
Working width of suction boxes of bottom wire: 4530 mm
Bottom Wire dimensions 4680mm x 24350mm
Breast Roll
Forming Roll: Ø 1150mm x 4550mm, plastic wire cover KCR110
Suction Roll: Ø 1000mm x 4880mm, s/s
Pick-up Roll: Ø650mm x 4860mm, cover KCR 110 Duplex
Press part:
Duozentri Press, combined to a 3 – nip press
Double Suction Press Roll: Ø 1040mm x 4720mm, Crowning, 3RE60 SRG/QX10 Cover, groved 2,4mm, 10 PT P&J
Bottom Groved Roll: Ø 690mm x 4500mm, Cover AquaPress, hardness 85 shore D
Central Press Roll: Ø1100mm x 4500mm, Press Jade by Metso
Sym Roll: Ø725mm x 4500mm, Cover Bleu Steel, hardness 4 Pt P&J
line pressure:
1st Nip: 70 kN/m
2nd Nip: 80 – 90 kN/m (operating 87 kN/m)
3rd Nip: 85 – 120 kN/m (operating 116 kN/m) Steam Blow Box
Transfer Foil Roll after central Press Roll installed
Dryer group:
Number of dryers: 51
4 no of dryer groups
Diameter of dryers: 1500 mm
Total face length: 4610 mm
Face length iwthour rope neck: 4500 mm
13 Duostabilzer in the first dryers
Maximum working pressure: 3,5 bar
All dryers with roller bearings
Between 2nd and 3rd group Metso Symrun blower box
Calender:
2 – nip double stack Soft Calendar
Stack 1
Bottom Roll: NIPCO Ø570mm x 4430mm cover soft Genesis
Top Roll: Terra Gloss covered Ø815mm x 4350mm, heated roll
Stack 2
Top Roll: NIPCO Ø570mm x 4430mm cover soft C2 VariPro
Bottom Roll: Terra Gloss covered Ø815mm x 4350mm, heated roll
CalCoil Sectional Heating System, 58 zones each 4kW
Moinstening system: by VIB
Measurex ET1982
Monitoring: break monitoring by Camaras
Hydraulic operated with reel spool change system and accelerator
Vacuum: by Turbair Blower RC-4A-4N-80,
Lubrication system: wet end and dryer part,
greasing system: wet end and press part
Hood with heatrecovery, fully closed
Main drive: ABB drive motors, DC drives, gearboxes,
Control system Valmet
Slitter rewinder:
Jagenberg VariDur 65-15, 4300mm working width, made 1978