Varaoke International Oy

https://varaoke.eu/products/pulp-mill-equipment/complete-pulp-mill-470t-a/

A register description in accordance with Section 10 of the Personal Data Act (523/99)

1. Register holder
Varaoke International Oy
Business ID: 0925191-4
Kullervonkatu 20 B 112
33500 TAMPERE
Tel: +358 10 292 2090

2. Contact person in matters relating to the register
Harri Aikio
Kullervonkatu 20 B 112
33500 TAMPERE

3. Register name
The marketing and analytics register of Varaoke International Oy

4. The purpose of handling personal data
The purpose of the register is to take care of the customer relationship between the register holder and the customer, as well as marketing and communications. The management of the register and the handling of the data can be outsourced to the co-operative partner of the register holder, who has committed to complying with this register description.

5. The data content of the register
The register may contain the following information about the customer:
– Name
– Telephone number
– Address
– E-mail address
– The name and business ID of the organisation
– Contact log

6. Data sources in compliance with the regulations
The register is compiled from the register holder’s customer information system and the visitor tracking tool on the site, publicly available Internet sources and other public sources, both free and payable ones.

7. Passing on of data in compliance with the regulations
The register holder will not pass on the data to outside parties except for the co-operative partner of the register holder mentioned in point 4, unless actions by the Finnish authorities require it to do so.

8. Transferral of data outside the EU or EEA
As a rule, personal data is not transferred outside the European Union or European Economic Area.

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Personal data is kept confidential. The data network and equipment of the register holder and its possible data technology partners, where the register is located, are protected with a firewall and other necessary technical measures.

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Sulje [x]

Complete pulp mill 470 000t/a

Complete pulp mill available.

STILL RUNNING UNTIL FALL OF 2023!

Sections and equipment can be sold separately!

Main sections are listed here but every section is in more detail separately listed on our website also.

Contact us and ask for more information

Debarking:

Line1:

  • –  Manufacturer: Rauma-Repola (Valmet Technologies Oy) Manufacturing Year 1991
  • –  Type and nominal capacity: chain conveyor 350 sob-m3/h
  • –  Dimensions: Length 78 m Angle 40,5 deg, chain speed 4,80 m/min

Line2:

  • –  Manufacturer: Raumaster Oy 2007.
  • –  Type and nominal capacity: chain conveyor 350, sob-m3/h pine or 250 sob-m3/h birch
  • –  Dimensions: Length 75 m, Angle 2,4 deg / 5,7 deg, Chain speed 4,50 m/min
  • –  Drives: Bosch Rexroth (Hägglunds) Marathon CB 840 hydraulic motors (2 pc)
  • –  Revamps: 2020 Chain changed

Chip storage:

  • Manufacturer: LÖNNSTRÖM OY, year 1982
  • Type and nominal capacity: Rotating screw LPA 750×8, 100-600 sob-m3/h (HW chip)

Chip Screening:

  • Manufacturer: LÖNNSTRÖM OY, Manufactured 1982
  • Type and nominal capacity: oscillating CS 600, 600 im3/h
  • Dimensions: length 7,0 m width 4,7 m, frequency 200 Hz Amplitude 50 mm, weight 9960 kg
  • External chip import station

Link to more details on this section:

Part of pulp mill: Wood handling, barking, chip storage

Process water station

More info under the link:

Part of pulp mill: Process water station

Kamyr 2 – pre-steaming

  • Pre steaming vessel, Manufacturer: AHLSTRÖM,KARHULA manufactured 1988
  • Type and nominal capacity: K 170/1 volyme 28 m3 designed pressure 1,50 bar

Kamyr 2 – Cooking

  • Manufacturer: AHLSTRÖM,VARKAUS, serial no 6011 manufactured 1988
  • Material and specification: SS 2103 (EN P355GH), 210 m3, preheating temp 200 deg C, max pressure 15 bar, Height 29 m diameter 2,9 / 3,15 / 3,3 m, Weight 89 ton
  • Discharge scraper made by AHLSTRÖM,KARHULA serial no K 18/20 hydraulic drives. Modified on 2002

Mode details unde the link:

Part of pulp mill: KAMYR 2 – Pre-steaming, impregnation, cooking

Brown Stock Washing and Oxygen Stage:

Complete everything available.

Main equipment/sections.

Atmospherical diffuser and storage tower

Knotters

Thickener

Drum displacer

Feeding tank

Filtrated liquid tank

Washers, pumps tanks.

More information under this link.

Part of pulp mill: Brown Stock Washing and Oxygen Stage

Bleaching

Everything available, complete.

  • Brown pulp Tanks
    • Manufacturer: PPTH, manufactured 1990

– CCA-filters (total 5 filters)

  • Manufacturer: Sunds Defibrator (Valmet), manufactured 1990
  • –  Tank for filtered liquid (total 6 tanks) [KEM_437SL7121, -22, -23, -24 and -26]
    • Manufacturer: Sunds Defibrator (Valmet), manufactured 1990

 

More details under this link:

Part of pulp mill: Bleaching.

Pulp Drying – Bale Pulper

Bale pulper

Water processes

Pulp cleaner

Pulp Drying – Line 6

  • Drying line
    • –  Manufacturer: Suomen Puhallintehdas type PMA-87,5 manufactured 1959
    • –  Pulp: weight 1480-1520 g/m2, width 4000 mm, speed 30-33 (max 40m) /min
    • –  Production capacity: 300-350 ton/d
    • –  Type dimensions: 112 electric blowers á 5,5 kW
    • –  The heat recovery pipelines, blowers, heat exchangers etc. needs revamp.
  • Sheet cutter
    • –  Manufacturer (slitting & cutting): Valmet Karhula, type PLE661 manufactured 1995 weight 2,2 ton
    • –  Bale dimensions: 250 kg/pc
    • –  Overhauls: Cutter and stacking by Pukero Engineering on 2002, Bale stacking scales revamped by Lahti Precision 2019

Pulp Drying – Line 7

  • Drying line
    • –  Manufacturer: Fläkt type manufactured 1995
    • –  Pulp: weight 1480 – 1500 g/m2, width 4000 mm, speed 55-60 m/min
    • –  Production capacity: 550-600 ton/d
    • –  Type dimensions: 92 electric blowers á 11 kW/1500 rpm
    • –  The heat recovery pipelines partly revamped
  • Sheet cutter
    • –  Manufacturer (slitting) : Valmet Karhula, type PLE661 manufactured 1995 weight 2,2 ton
    • –  Manufacturer (cutter) : Valmet Karhula, 1995 weight
  • Conveyors between sheet cutting and baling line are modernized on 2005 and are available.

Pulp Drying – Baling line

Bale press

  • –  Manufacturer: A-A OY KARHULA, manufactured 1977
  • –  Type and dimensions: 1000T, press force 10 Mn with 140 bar,
  • –  Capacity: max bale dimension LxWxH / 1,15×1,0x1,05 200 pc/h
  • –  Overhauls: modernization including main cylinder by 2020 Valmet (STH Service)

Bale wrapper

-Manufacturer: Valmet 2010

-Type and dimensions: Roboapplier, Wrapping paper width 1200-1800 mm max diam. 1200 mm

Bale stacker

  • Manufacturer: Valmet 1990

More information under the link:

Part of pulp mill: Pulp drying, baling.

Evaporation

Complete everything available, Manufactured by Valmet and Kvaerner pulping. Year: 2002-2003

More details under this link:

Part of pulp mill: Evaporation

Tall oil plant

HDS cooker installed 2003

Two stage continuous cooking

  • 1st stage, CO2 neutralisation
  • 2nd stage, acidulation (possibility to use H2SO4 or waste acid)Average tall oil production 90 t/d (design capacity for the equipment is 170 ton/d and production depending on material)

More information under this link:

Part of pulp mill: Tall oil plant (HDS technology)

Recovery Boiler

  • –  Manufacturer: Tampella Power, manufactured 1990
  • –  Capacity: 2600 t ds/24h (overal design based on 3000 capacity), Steam: 109 kg/s / 85 bar / 480 °C
  • –  Width 12,572 m
  • –  Depth 11,819 m
  • –  Cross sectional area 148,5 m2 (sanicro bottom)
  • –  Height to the nose 31,5 m
  • –  Height to the furnace roof 50,2 m
  • –  Boiler house volume 123,048 m3
  • –  Calorimetric heat value of black liquor 14,5 MJ/kg ds
  • –  Dry solids content at delivery limit 74 %
  • –  Black liquor temperature at delivery limit 120 oC
  • –  Feedwater temperature 110 oC
  • –  Primary & secondary air temperature 120 oC
  • –  Flue gas temperature at 2nd economiser outlet 150 oC
  • –  Steam production to the network at 2600 t ds/day capacity 103,4 kg/s
  • –  Sootblowing steam consumption at 2600 t ds/day capacity
  • –  Design pressure 115 bar

Major Revamps (design capacity 3400 t ds/24h reduction >96%)

  • –  2001 Kvaerner lengthened the compound pipes in the furnace
  • –  2006 Boiler bottom was renewed to sanicro model
  • –  2006 Emission gas washer revamped
  • –  2006 Tertiary superheater revamped

Link to more details:

Part of pulp mill: Recovery Boiler

Lime Kiln

  • CPR filter
    • Manufacturer: AHLSTROM MACHINERY OY, manufactured 1999
  • Rotary lime kiln
    • Manufacturer: Ahlström, manufactured 1999
  • Emission gas handling–  Cyclone dust separator
    • Manufacturer: Ahlström, manufactured 1999,
    • Type and specification: diameter 4,25 m, height 11,5 m
  • –  Electrostatic Precipitator
    • Manufacturer: ABB POWER OY, manufactured 1999,
    • Type and specification: FTA-3x30M-64-100-A1
    • Blower: ABB FLÄKT, MCGK-170/2043-J-RD315, manufactured 1999, capacity 3186,00 m3/min

More information under this link:

Part of pulp mill: Lime kiln

 

Oil storage

  • Oil storage, heating and pumping system for bunker oil used in:
    • –  Lime kiln heating
    • –  Recovery boiler start ups
    • –  K10 heating boiler start ups

More information under this link:

Part of pulp mill: Oil storage

Methanol separation

  • Methanol separation system equipment from 2003.
  • Equipment supplier Kvaerner Pulping
  • Production capacity (H2O< 20 %) 1440 kg/h (34,56 ton/d)

More information under this link:

Part of pulp mill: Methanol separation

Recausticizing

  • The whole process and its equipment from 2011.
  • Equipment supplier Metso / Valmet
  • Design capacity 7000 m3 white liquor / day (achieved capacity in tests 8200 m3/d)

More details under this link:

Part of pulp mill: Recausticizing

Turpentine decanting

  • Minor system, which purpose is removing turpentine from the recausticizing process.
  • Capacity not signifant compared to the Kamyr 2 turpentine decanting.

More information under this link:

Part of pulp mill: Turpentine decanting

Turbine – TG5

  • Generator
    • –  Manufacturer: Siemens, serial no M128499, manufactured 1996
    • –  Type and specification: TLRI 100/36, capacity: 96,8 MW, operating temp / pressure 480 ̊C / 85 Bar, rotation speed 50 1/min, stator weight 140 ton, rotor weight 34,2 ton
    • –  Revamps: 2012 major check including:
      • On-line -measurements before and after overhaul
      • Measuring insulation resistance tests
      • PD monitoring
      • Etc.
      • Bearings were changes
  • Turbine primary
    • –  Manufacturer: Siemens,manufactured 1996
    • –  Type and specification: TLRI 100/36, capacity: 96,8 MW, operating temp / pressure 480 ̊C / 85 Bar, rotation speed 3000 1/min
    • –  Revamps: 2012 major check
  • Turbine secondary
    • –  Manufacturer: Siemens, manufactured 1996
    • –  Type and specification: TLRI 100/36, capacity: 96,8 MW, operating temp / pressure 147 ̊C / 3,5 Bar, rotation speed 3000 1/min
    • –  Revamps: 2012 major check

More information under this link:

Part of pulp mill: Turbine, generator 96,8 MW

Mill Common Systems

Pressure air system

  • –  Air Compressor
    • Manufacturer: Atlas Copco, manufactured 1989
    • Type and specification: piston compressor ZR4-57
    • Revamps:
    • Location: Bleaching 2 building
  • –  Air Compressor
    • Manufacturer: Atlas Copco,manufactured
    • Type and specification: ZR355 2 stage rotary water cooled, oil free, fully enclosed screw air compressor,
    • Location: Evaporation building
  • –  Air Compressor
    • Manufacturer: Atlas Copco, manufactured 1982
    • Type and specification: ZR5A 2 stage rotary water cooled, oil free, fully enclosed screw air compressor,
    • Location: Evaporation building
  • –  Air Compressor
    • Manufacturer: Atlas Copco, manufactured 2016
    • Type and specification: turbo compressor ZH630+, capacity 123,8 m3/min
    • Location: Evaporation building

More information under this link:

Part of pulp mill: Mill Common Systems

 

 

 

 

 

 

 

 

 

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